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class="lead" id="print"> <p><span style="font-size: 18px;">1<a href='https://www.yujiangcnc.com/' target='_blank'>五轴加工中心</a>RTCP功能概述</span></p><p><span style="font-size: 18px;">工程上五轴加工中心按结构形态分为双转台、双摆头或者转台加摆头几种形态。不管哪一种五轴加工中心，由于刀具旋转中心(摆头加工中心)或者工件旋转中心(转台加工中心)和刀位点不重合，使得旋转运动引起刀位点误差。如图7-1所示摆头加工中心加工工件上p点，刀位点坐标固定后，摆头进行点位矢量转换旋转角度，刀位点到达q点，产生误差Y。和Zo。再如图7-2所示转台加工中心，刀位点按直线坐标定位后，如果同时伴随刀轴矢量插补,即A轴旋转θ角,亦产生误差。若工件旋转中心在刀位点To,则不会引起误差,如图7-2中虚线所示。现代五轴数控系统多具有对于上述误差进行自动计算补偿的功能,摆头加工中心称为RTCP(Ro-tational Tool Center Point)功能,转台加工中心称为RPCP(Rotation Around Part Center Point)功能,又称五轴刀位点跟随功能</span></p><p><span style="font-size: 18px;">2双转台五轴加工中心后处理的建立及G代码生成</span></p><p><span style="font-size: 18px;">如上所述，具有RTCP功能的后处理所生成的G代码如实记录上述MCS下的刀位点坐标和A、C轴矢量。依靠控制系统进行坐标转换计算来指挥加工中心各轴进行插补运动，程序是一种通用程序，能够适应各种具有RTCP功能的数控加工中心。其后处理具有正确输出五轴刀位点功能，并能激活五轴联动及多面定轴加工功能，其后处理程序一般由加工中心厂家提供用户使用。</span></p><p style="text-align: center;"><span style="font-size: 18px;"></span><img src="/bethel/upload/images/202608/17876403038071.png" title="17876403038071.png" alt="image.png"/><span style="font-size: 18px;"></span></p><p><span style="font-size: 18px;">非RTCP功能五轴加工中心，需要根据加工中心参数进行专门后处理设置,由软件后处理程序计算刀位点和刀具矢量供加工中心执行，控制系统不进行二次计算，数控加工中心执行的刀位点坐标和G代码坐标一致。若加工中心参数、工件毛坯、原点设置等发生变化,都需要重新进行后处理来生成G代码程序。本文通过建立双转台五轴加工中心非RTCP后处理来进行研究。</span></p><p><span style="font-size: 18px;">如图8所示双转台五轴加工中心结构，设A轴旋转中心到C轴台面距离Z=22.5,C轴转台和A轴旋转中心偏移 <span class="strut" style="font-size: 18px; height: 0.8333em; vertical-align: -0.15em;"></span><span class="mord mathnormal" style="font-size: 18px; margin-right: 0.22222em;">Y</span><span class="vlist" style="height: 0.3283em; font-size: 18px; top: -2.55em; margin-left: -0.2222em; margin-right: 0.05em;"><span class="pstrut" style="font-size: 18px; height: 2.7em;"></span><span class="mord mathnormal mtight" style="font-size: 18px; margin-right: 0.13889em;">P</span></span><span class="vlist" style="font-size: 18px; height: 0.15em;"></span><span class="mspace" style="font-size: 18px; margin-right: 0.2778em;"></span>=<span class="mspace" style="font-size: 18px; margin-right: 0.2778em;"></span><span class="strut" style="font-size: 18px; height: 0.6444em;"></span>10 。若叶轮编程原点在工件上表面距离底面高45mm,加工时置于C转台上,则摆长为67.5 mm,如图9所示。故后处理构造器中设定第四轴到第五轴中心Y偏置为10,Z偏置为67.5。后处理还需要设置起始序列、刀轨、程序结束序列等有关内容。保存后得到后处理的.def、Pui、.tcl三个文件，对叶轮各个工序进行后处理后得到G代码程序备用</span></p><p style="text-align: center;"><span style="font-size: 18px;"></span><img src="/bethel/upload/images/202608/17876403196847.png" title="17876403196847.png" alt="image.png"/><span style="font-size: 18px;"></span></p><p><br/></p></div> <div class="blank30"></div> <!-- tag --> <div class="blank10"></div> 标签： <a href='/index.php?case=tag&act=show&tag=%E4%BA%94%E8%BD%B4%E5%8A%A0%E5%B7%A5' target='_blank'>五轴加工</a> <div class="blank30"></div> <!--自动调用自定义字段--> <div class="blank20"></div> <div class="blank30"></div> <!-- 投票 --> <script src="/index.php?case=vote&act=view&aid=3116"></script> <!-- 自定义表单开始 --> <!-- 自定义表单结束 --> <div class="blank60"></div> <!-- 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.btn-wangwang:hover{background-color:#DAA520;} .izl-rmenu a.btn-wangwang,.izl-rmenu a.btn-wangwang:visited{background:url(/template/CmsEasy_V_408/skin/images/servers/metro_color/r_wangwang.png) 0px 0px no-repeat; background-color:#FFD700; text-decoration:none; display:block;} .izl-rmenu .btn-skype{background:url(/template/CmsEasy_V_408/skin/images/servers/metro_color/r_skype.png) 0px 0px no-repeat; background-color:#FF69B4;} .izl-rmenu .btn-skype:hover{background-color:#8B008B;} .izl-rmenu a.btn-skype,.izl-rmenu a.btn-skype:visited{background:url(/template/CmsEasy_V_408/skin/images/servers/metro_color/r_skype.png) 0px 0px no-repeat; background-color:#FF69B4; text-decoration:none; display:block;} .izl-rmenu .btn-web{background:url(/template/CmsEasy_V_408/skin/images/servers/metro_color/r_web.png) 0px 0px no-repeat; background-color:#008a46;} .izl-rmenu .btn-web:hover{background-color:#00663a;} .izl-rmenu a.btn-web,.izl-rmenu 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