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class="lead" id="print"> <p><span style="font-size: 18px;">将光栅尺安装在滑鞍中间时，会导致中间结构产生空隙，降低滑鞍结构刚性，因此对滑鞍结构进行有限元分析，验证滑鞍结构是否满足设计要求。</span></p><p><span style="font-size: 18px;">3.1静力学分析</span></p><p><span style="font-size: 18px;">根据设计要求滑鞍材料为QT600，取剪切模量1.7×10^5MPa，泊松比0.27，密度7300kg/m³。对X轴滑鞍施加重力，固定滑鞍下面的滑块安装面，初级电机施加向下的重力1308N，滑鞍上面导轨滑块安装面施加向下主轴箱、B轴箱体总体重力15597N，滑鞍上面施加向下的Y轴导轨重力658N，电机座安装面施加向下Y进给轴的重力1379N，对滑鞍施加Y轴加速等效力15285N，初级电机施加水平加速等效力16765N，边界条件设置如图5所示。</span></p><p style="text-align: center;"><span style="font-size: 18px;"><img src="/bethel/upload/images/202608/17876409339866.png" title="17876409339866.png" alt="image.png"/></span></p><p><span style="font-size: 18px;">基于SolidWorks2023建立初始滑鞍三维模型并进行网格划分。根据机床实际运行过程中添加约束与载荷，求解运算后得出静力学分析结果[10]。分析结果如图6所示。</span></p><p style="text-align: center;"><span style="font-size: 18px;"><img src="/bethel/upload/images/202608/17876409602081.png" title="17876409602081.png" alt="image.png"/></span></p><p><span style="font-size: 18px;">通过分析结果得出最大变形为5.567×10^-3mm，位于滑鞍Y轴电机座的安装面。其中导轨安装面变形量分别为6.154×10^-4、7.768×10^-4、-6.177×10^-4、-7.809×10^-3mm。最大应力为12.567MPa，位于滑鞍下面滑块安装面与侧基面交汇处，符合设计要求。</span></p><p><span style="font-size: 18px;">3.2滑鞍模态分析</span></p><p><span style="font-size: 18px;">可以通过Ansys Workbench中模态分析模块对初始滑鞍模型进行模态分析，首先对模型进行网格划分，设定滑鞍下面的滑块安装面为固定支撑，运算完成后对数据进行提取处理[11]，前十阶频率数值见表2。</span></p><p style="text-align: center;"><span style="font-size: 18px;"></span><img src="/bethel/upload/images/202608/17876409781757.png" title="17876409781757.png" alt="image.png"/></p><p><span style="font-size: 18px;">通过对初始滑鞍的静力学分析以及模态分析，获得了其最大变形、最大应力、振型以及各阶的频率值，结果均符合设计标准。但初始滑鞍的质量过大，其最大应力值为12.567MPa，远小于QT600材料的屈服强度370MPa。可见该结构设计偏于保守。因此，可对其进行拓扑优化，从而得出最优的材料分配方案[12]。</span></p><p><br/></p></div> <div class="blank30"></div> <!-- tag --> <div class="blank10"></div> 标签： <a href='/index.php?case=tag&act=show&tag=%E4%BA%94%E8%BD%B4%E5%8A%A0%E5%B7%A5%E4%B8%AD%E5%BF%83' target='_blank'>五轴加工中心</a> <div class="blank30"></div> <!--自动调用自定义字段--> <div 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