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id="print"> <p><span style="font-size: 18px;">此处对上述非RTCP后处理加工进行仿真。</span></p><p><span style="font-size: 18px;">3.1仿真过程和参数设置</span></p><p><span style="font-size: 18px;">Vericut软件是美国CGTECH公司开发的数控加工仿真系统,可以进行NC程序验证、尺寸测量、检查过切、超行程等错误，具有真实的三维实体显示效果。叶轮仿真加工主要步骤如下:</span></p><p><span style="font-size: 18px;">1)加载系统控制和机床，也可以根据需要建立机床模块。</span></p><p><span style="font-size: 18px;">2)加载"2.1"节生成的 stl格式叶轮毛坯。</span></p><p><span style="font-size: 18px;">3)加载stl格式的叶轮模型供检验和自动比较。</span></p><p><span style="font-size: 18px;">4)建立锥度3.5的球头铣刀。</span></p><p><span style="font-size: 18px;">5)建立工件坐标系并加载坐标偏置。</span></p><p><span style="font-size: 18px;">6)加载数控G代码。</span></p><p><span style="font-size: 18px;">非RTCP的加工仿真时建立的机床组件需要保证Z=22.5、Yp=10。工件装夹时工件底面和C轴工作台面重合，坐标原点回转中心必须和机床C轴回转中心重合，保证工件坐标中心到A轴的回转中心的距离为67.5mm。最后仿真结果如图10所示，可以看到C转台的偏置情况。</span></p><p><span style="font-size: 18px;">3.2仿真结果的分析和比较</span></p><p><span style="font-size: 18px;">启动VT中的碰撞结果分析，设定刀具和毛坯的碰撞距离，系统未出现碰撞结果报警。将导入的设计叶轮毛坯显示，设定欠切和过切误差都是0.03,进行自动比较，显示比较结果如图11所示，红色部分为过切,蓝色部分为残留,误差结果在可控制范围内,说明叶轮前期加工编程轨迹和建立的后处理可用。</span></p><p style="text-align: center;"><span style="font-size: 18px;"></span><img src="/bethel/upload/images/202608/17876405207816.png" title="17876405207816.png" alt="image.png"/></p><p style="text-align: center;"><img src="/bethel/upload/images/202608/17876405339671.png" title="17876405339671.png" alt="image.png"/><span style="font-size: 18px;"></span></p><p><br/></p></div> <div class="blank30"></div> <!-- tag --> <div class="blank10"></div> 标签： <a href='/index.php?case=tag&act=show&tag=%E4%BA%94%E8%BD%B4%E5%8A%A0%E5%B7%A5' target='_blank'>五轴加工</a> <div class="blank30"></div> <!--自动调用自定义字段--> <div class="blank20"></div> <div class="blank30"></div> <!-- 投票 --> <script src="/index.php?case=vote&act=view&aid=3117"></script> <!-- 自定义表单开始 --> <!-- 自定义表单结束 --> <div class="blank60"></div> <!-- 上下页开始 --> <div id="page"> <strong>上一篇</strong><a 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target="_blank">[了解更多]</a></p> </div> <div class="news-list list-border list-border-w"> <div class="list-date"> <span>25</span> <p>2026-08</p> </div> <h4><a title="叶轮五轴加工变形机理与误差源分析" href="/bethel/5-aix/show-3122.html" target="_blank">叶轮五轴加工变形机理与误差源分析</a></h4> <p>以某型航空发动机压气机整体叶盘为研究对象(图1),材料为Ti-6Al-4V钛合金,轮毂直径Φ100mm,叶片长度45~75mm,叶片数47片,叶片厚度2~3mm,叶片型面为复杂的空间扭曲自由曲面，相邻叶片最小间距12.5mm。加工变形来源包括切削力弹性变形、机床几何误差、跟随误差… <a href="/bethel/5-aix/show-3122.html" target="_blank">[了解更多]</a></p> </div> <div class="news-list list-border list-border-w"> <div class="list-date"> <span>25</span> <p>2026-08</p> </div> <h4><a title="奖杯五轴加工刀轨规划与仿真加工" href="/bethel/5-aix/show-3121.html" target="_blank">奖杯五轴加工刀轨规划与仿真加工</a></h4> <p>以整体式奖杯为对象，采用"POWERMILL+VERICUT"方法，编排合理的加工工艺、规划刀具轨迹;并搭建数控虚拟仿真加工中心和设置虚拟加工中心关键参数，进行虚拟加工，根据结果优化NC程序和切削过程中刀具的受力情况。通过"自动编程+虚拟仿真&quo… <a href="/bethel/5-aix/show-3121.html" target="_blank">[了解更多]</a></p> </div> <div class="news-list list-border list-border-w"> <div class="list-date"> <span>25</span> <p>2026-08</p> </div> <h4><a title="叶片五轴加工中心高精度Y轴驱动结构有限元分析" href="/bethel/5-aix/show-3119.html" target="_blank">叶片五轴加工中心高精度Y轴驱动结构有限元</a></h4> <p>通过对初始滑鞍的静力学分析以及模态分析，获得了其最大变形、最大应力、振型以及各阶的频率值，结果均符合设计标准。但初始滑鞍的质量过大，其最大应力值为12.567MPa，远小于QT600材料的屈服强度370MPa。可见该结构设计偏于保守。因此，可对其进行拓扑优化，从而得出最优的材料分… <a href="/bethel/5-aix/show-3119.html" target="_blank">[了解更多]</a></p> </div> <div class="news-list list-border list-border-w"> <div class="list-date"> <span>25</span> <p>2026-08</p> </div> <h4><a title="叶片五轴加工中心高精度Y轴驱动结构设计" href="/bethel/5-aix/show-3118.html" target="_blank">叶片五轴加工中心高精度Y轴驱动结构设计</a></h4> <p>本文设计的叶片五轴联动加工中心整体采用分离轴布局形式，满足切削时高动态响应特性，通过立式结构布局，避免了高立柱结构，结构更紧凑。Y轴的作用是带动主轴箱和B轴箱前后移动，通过设计工艺方案、加工精度以及生产效率等综合考量分析，确定Y轴驱动装置总体布局方案，具体如图2所示。… <a href="/bethel/5-aix/show-3118.html" target="_blank">[了解更多]</a></p> </div> <!-- 内容列表结束 --> </div> <!-- 相关文章结束 --> <!-- 页底推荐图文产品开始 --> <hr class="featurette-divider"> <!-- 页面标题开始 --> <div class="title"> <h3 class="wow bounceInDown" data-wow-delay="0.5s"><a 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