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id="print"> <p><span style="font-size: 18px;">图1是一种带有分流叶片的叶轮。前期利用NX中的可变轴叶片加工模块"mill-multi-blade"进行加工,生成刀位轨迹,再创建其后处理并生成程序,使用Vericut进行仿真验证，最后在<a href='https://www.yujiangcnc.com/' target='_blank'>五轴加工中心</a>上加工成型。</span></p><p><span style="font-size: 18px;">1.1加工毛坯的生成</span></p><p><span style="font-size: 18px;">实际加工叶轮时首先通过车削完成其毛坯制造。NX在数控加工前也需要设置工件毛坯，若使用包容法生成的圆柱体毛坯，显然不是车削完成的毛坯工件，如图2所示。应通过创建车削几何体的方法形成其车削毛坯，方法如下:</span></p><p style="text-align: center;"><span style="font-size: 18px;"><img src="https://www.yujiangcnc.com/bethel/upload/images/202608/17876400194167.png" title="17876400194167.png" alt="image.png"/></span></p><p><span style="font-size: 18px;">UG加工环境下[创建几何体]，类型选择"turning",几何体子类型选择"MCSPINDLE"。[工件]对话框下,指定叶轮工件为部件,单击"TURNING WORKPIECE"图标,则系统自动生成包络叶轮最大外形轮廓的旋转片体如图3所示。使用该轮廓进行旋转建模形成叶轮加工前的车削毛坯,如图4所示,将其导出为STL格式模型供Vericut仿真使用。</span></p><p style="text-align: center;"><span style="font-size: 18px;"><img src="/bethel/upload/images/202608/17876400646333.png" title="17876400646333.png" alt="image.png"/></span></p><p><span style="font-size: 18px;">1.2叶轮加工几何体的创建</span></p><p><span style="font-size: 18px;">UG加工环境下，[创建几何体]，选择"mill-multi-blade"，子类型包括"MCS""WORKPIECE""MUL-TI-BLADE-GEOM"。</span></p><p><span style="font-size: 18px;">1)MCS创建:打开MCS对话框，建立加工中心坐标系MCS在叶轮上表面圆心位置如图1所示。加工中心坐标系MCS也是数控加工中心实际加工时的工件坐标系位置。</span></p><p><span style="font-size: 18px;">2)WORKPIECE创建:[工件]对话框下,指定部件几何体为叶轮，指定毛坯几何体为"1.1"节建立的车削毛坯，完成工件几何体创建。</span></p><p><span style="font-size: 18px;">3)MULTI-BLADE-GEOM创建:[多叶片几何体]对话框下，分别指定轮毂、包覆、叶片、叶根圆角、分流叶片等几何体;其中包覆为大叶片的外侧面,叶片包括左右面和前后面，分流叶片为小叶片。指定时只需选择一个几何体，指定叶片总数即可，如图5所示。</span></p><p><span style="font-size: 18px;">1.3刀具的创建</span></p><p><span style="font-size: 18px;">根据叶轮流道空间及叶片弯曲程度选择锥度球头铣刀进行加工,球直径Φ2mm,锥度3.5mm,刃长30mm,刀长50mm。</span></p><p><span style="font-size: 18px;">1.4叶轮加工工序创建</span></p><p><span style="font-size: 18px;">工序类型选择多轴叶轮铣削"mill-multi-blade"，子类型包括多叶片粗加工、轮毂精加工、叶片精加工、圆角精加工等。</span></p><p><span style="font-size: 18px;">[创建工序]对话框内,指定程序位置,选择刀具为创建的锥度球铣刀，几何体需要继承上述创建的MCS、WORKPIECE、MULTI-BLADE-GEOM,加工方法选择"MILL-ROUGH"粗加工，确定后进入[多叶片粗加工]设置界面。系统自动设置驱动方法为"叶片粗加工"。进行步距、切削层、切削余量等参数设置后生成粗加工刀具轨迹如图6所示。用同样的方法生成可以生成轮毂精加工、叶片精加工、圆角精加工的刀位轨迹。</span></p><p style="text-align: center;"><span style="font-size: 18px;"></span><img src="/bethel/upload/images/202608/17876400867371.png" title="17876400867371.png" alt="image.png"/><span style="font-size: 18px;"></span></p><p><br/></p></div> <div class="blank30"></div> <!-- tag --> <div class="blank10"></div> 标签： <a href='/index.php?case=tag&act=show&tag=%E4%BA%94%E8%BD%B4%E5%8A%A0%E5%B7%A5' target='_blank'>五轴加工</a> <div class="blank30"></div> <!--自动调用自定义字段--> <div class="blank20"></div> <div class="blank30"></div> <!-- 投票 --> <script src="/index.php?case=vote&act=view&aid=3115"></script> <!-- 自定义表单开始 --> <!-- 自定义表单结束 --> <div class="blank60"></div> <!-- 上下页开始 --> <div id="page"> <strong>上一篇</strong><a href="/bethel/5-aix/show-3114.html">五轴摇篮转台结构性能优化</a> <div 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a.btn-wangwang:visited{background:url(/template/CmsEasy_V_408/skin/images/servers/metro_color/r_wangwang.png) 0px 0px no-repeat; background-color:#FFD700; text-decoration:none; display:block;} .izl-rmenu .btn-skype{background:url(/template/CmsEasy_V_408/skin/images/servers/metro_color/r_skype.png) 0px 0px no-repeat; background-color:#FF69B4;} .izl-rmenu .btn-skype:hover{background-color:#8B008B;} .izl-rmenu a.btn-skype,.izl-rmenu a.btn-skype:visited{background:url(/template/CmsEasy_V_408/skin/images/servers/metro_color/r_skype.png) 0px 0px no-repeat; background-color:#FF69B4; text-decoration:none; display:block;} .izl-rmenu .btn-web{background:url(/template/CmsEasy_V_408/skin/images/servers/metro_color/r_web.png) 0px 0px no-repeat; background-color:#008a46;} .izl-rmenu .btn-web:hover{background-color:#00663a;} .izl-rmenu a.btn-web,.izl-rmenu a.btn-web:visited{background:url(/template/CmsEasy_V_408/skin/images/servers/metro_color/r_web.png) 0px 0px no-repeat; background-color:#008a46; text-decoration:none; display:block;} .izl-rmenu .btn-top{background:url(/template/CmsEasy_V_408/skin/images/servers/metro_color/r_top.png) 0px 0px no-repeat; background-color:#666666; display:none;} .izl-rmenu .btn-top:hover{background-color:#444;} </style> <script language="javascript" type="text/javascript"> $(function(){ var tophtml="<div id=\"izl_rmenu\" class=\"izl-rmenu\"><div class=\"sbtn btn-qq\"><div class=\"qq\"><a rel=\"nofollow\" target=\"_blank\" href=\"tencent://Message/?Uin=631033431&websiteName=https://www.yujiangcnc.com/=&Menu=yes\">客服一</a></div></div><div class=\"sbtn btn-wx\"><img class=\"pic\" src=\"/bethel/upload/images/1/s.png\" onclick=\"window.location.href=\'http:\'\"/></div><div class=\"sbtn btn-phone\"><div class=\"phone\">15814747355</div></div><div class=\"sbtn btn-top\"></div></div>"; $("#top").html(tophtml); $("#izl_rmenu").each(function(){ $(this).find(".btn-qq").mouseenter(function(){ $(this).find(".qq").fadeIn("fast"); }); 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