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class="lead" id="print"> <p>1 有限元模型的建立</p><p>使用SolidWorks软件建立无负载工况下的A轴三维模型，包括电机内部定子、转子、轴承以及A轴箱体等形状复杂结构。对模型进行简化处理，去除倒角、圆角以及圆孔等特征[20]，将复杂面简化为更加平滑的表面，减少倒角以及圆孔等结构特征，将轴承简化成圆环结构。将简化后的A轴三维模型导入ANSYS软件中，并设置材料，A轴箱体作为支撑内部零件的关键部件，一般采用HT300、QT600、40Cr，轴芯材料为40Cr，其余材料为45号钢。然后，进行网格划分，采用自动网格划分方式，生成网格数量为770821，节点数为1261567。划分网格后的A轴模型如图3所示。</p><p>通过ANSYS对简化后的结构进行网格划分后，需对网格质量进行评价。网格质量评价是评估网格划分是否满足需求的重要环节，网格划分参数及评价标准如表2所示。</p><p>表2 网格质量参数及评价标准</p><p>Tab.2 Mesh quality parameters and evaluation criteria</p><table><thead><tr class="firstRow"><th><p>评价类别</p></th><th><p>均值</p></th><th><p>标准</p></th><th><p>结论</p></th></tr></thead><tbody><tr><td><p>单元质量</p></td><td><p>0.75977</p></td><td><p>大于0.3</p></td><td><p>满足需求</p></td></tr><tr><td><p>雅可比系数</p></td><td><p>3.22</p></td><td><p>不大于40</p></td><td><p>满足需求</p></td></tr><tr><td><p>单元扭曲度</p></td><td><p>0.06</p></td><td><p>小于0.5</p></td><td><p>满足需求</p></td></tr><tr><td><p>纵横比</p></td><td><p>2.163 9</p></td><td><p>小于20</p></td><td><p>满足需求</p></td></tr></tbody></table><p>2 A轴热-结构耦合分析<br/></p><p>2.1 稳态时A轴热特性仿真</p><p><br/></p><p><span class="hyc-common-markdown__link hyc-common-markdown__link-with-icon"><span class="hyc-common-markdown__link__content"><img src="/bethel/upload/images/202608/17872181795366.png" title="17872181795366.png" alt="img_08.png"/></span></span></p><p>[图3 A轴有限元简化模型]</p><p>Fig.3 Finite element simplified model of A-axis</p><p><img src="/bethel/upload/images/202608/17872184264389.png" title="17872184264389.png" alt="image.png"/></p><p>通过图4可以看出：A轴处于稳态状态时，其温度最高点为转子中心部位，虽然定子的发热量更大（占总发热量的2/3），但它与冷却水套直接接触，热量大部分被冷却水带走，所以温度略低于转子。从图4可以看出：温度由外到内呈现逐渐增大的趋势，这是因为定子内部与转子接触，会吸收一部分转子的热量。通过图5可以看出：A轴处于稳态状态时，形变最大位置为A轴后端，这是因为前端轴承固定，A轴轴芯形变主要发生在未固定的一端。</p><p>同时，通过改变A轴箱体的材料来观察温度分布与形变量的变化。当A轴箱体材料不同时，系统的热稳态云图和形变云图也不相同。当A轴箱体材料为40Cr时，箱体受热发生形变更小。因此，A轴箱体材料更适合使用40Cr。</p><p>2.2 瞬态时A轴热特性仿真</p><p>通过瞬态仿真分析可有效模拟A轴温升与机床运转时间之间的关系。设置瞬态仿真分析时间为3600s，时间步长为150s，共包含24个时间子步，模拟力矩电机从常温启动到达到热稳态的完整工作过程。在进行热-结构耦合之前，需对轴芯各时刻的温度进行仿真分析。图6所示为A轴在1h内的温度随时间变化曲线。</p><p>[图6 A轴各部件温度随时间变化曲线]</p><p><span class="hyc-common-markdown__link hyc-common-markdown__link-with-icon"><span class="hyc-common-markdown__link__content"><img src="/bethel/upload/images/202608/17872182435828.png" title="17872182435828.png" alt="img_12.png"/></span></span></p><p>Fig.6 The temperature of A-axis components changes over time</p><p>从图6可以看出：电机定子的最大温度逐渐上升，从22℃上升至25.9℃，1500s后达到稳定状态，最大温度保持在26℃左右；轴芯与A轴箱体的温度也逐渐升高，在2000s后达到24.2℃左右，随后保持不变。</p><p>改变冷却液流量，观察系统形变量的变化。设置初始流量为10L/min，系统强迫换热系数分别为50%、75%、100%、125%、150%，根据式(9)和雷诺数Re计算公式可以推导出，冷却液流量分别为4、7、10、13、16L/min。系统最大温度与不同部位形变量曲线如图7所示。可以看出：系统最大温度和轴芯、A轴箱体形变量随着冷却液流量增大而减小，当冷却液流量达到13L/min时，轴芯与A轴箱体的形变量随着冷却液流量增大基本保持不变。可见，当冷却液流量为13L/min时，A轴的热稳态最佳，观察温度变化可知此时温升在4℃以内。</p><p><img src="/bethel/upload/images/202608/17872184005715.png" title="17872184005715.png" alt="image.png"/></p></div> <div class="blank30"></div> <!-- tag --> <div class="blank10"></div> 标签： <a href='/index.php?case=tag&act=show&tag=%E4%BA%94%E8%BD%B4%E5%8A%A0%E5%B7%A5%E4%B8%AD%E5%BF%83' target='_blank'>五轴加工中心</a> <div class="blank30"></div> <!--自动调用自定义字段--> <div class="blank20"></div> <div class="blank30"></div> <!-- 投票 --> <script src="/index.php?case=vote&act=view&aid=3070"></script> <!-- 自定义表单开始 --> <!-- 自定义表单结束 --> <div class="blank60"></div> <!-- 上下页开始 --> <div id="page"> <strong>上一篇</strong><a href="/bethel/5-aix/show-3069.html">叶片五轴加工中心的A轴结构设计</a> <div class="blank10"></div> <strong>下一篇</strong><a href="/bethel/5-aix/show-3071.html">叶片五轴加工中心的A轴温升测试与实验</a> </div> <!-- 上下页结束 --> </div><!-- /container --> <!-- 相关文章开始 --> <div class="blank60"></div> <!-- 页面标题开始 --> <div class="title"> <h3><a><a href='/index.php?case=tag&act=show&tag=%E4%BA%94%E8%BD%B4%E5%8A%A0%E5%B7%A5%E4%B8%AD%E5%BF%83' target='_blank'>五轴加工中心</a> <small>相关内容</small></a></h3> <p></p> <span>——</span> </div> <!-- 页面标题结束 --> <hr class="featurette-divider"> <div class="container list-container"> <!-- 内容列表开始 --> <div class="news-list list-border list-border-w"> <div class="list-date"> <span>25</span> <p>2026-08</p> </div> <h4><a title="叶片五轴加工中心高精度Y轴驱动结构有限元分析" href="/bethel/5-aix/show-3119.html" target="_blank">叶片五轴加工中心高精度Y轴驱动结构有限元</a></h4> <p>通过对初始滑鞍的静力学分析以及模态分析，获得了其最大变形、最大应力、振型以及各阶的频率值，结果均符合设计标准。但初始滑鞍的质量过大，其最大应力值为12.567MPa，远小于QT600材料的屈服强度370MPa。可见该结构设计偏于保守。因此，可对其进行拓扑优化，从而得出最优的材料分… <a href="/bethel/5-aix/show-3119.html" target="_blank">[了解更多]</a></p> </div> <div class="news-list list-border list-border-w"> <div class="list-date"> <span>25</span> <p>2026-08</p> </div> <h4><a title="叶片五轴加工中心高精度Y轴驱动结构设计" href="/bethel/5-aix/show-3118.html" target="_blank">叶片五轴加工中心高精度Y轴驱动结构设计</a></h4> <p>本文设计的叶片五轴联动加工中心整体采用分离轴布局形式，满足切削时高动态响应特性，通过立式结构布局，避免了高立柱结构，结构更紧凑。Y轴的作用是带动主轴箱和B轴箱前后移动，通过设计工艺方案、加工精度以及生产效率等综合考量分析，确定Y轴驱动装置总体布局方案，具体如图2所示。… <a href="/bethel/5-aix/show-3118.html" target="_blank">[了解更多]</a></p> 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