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id="print"> <p>工件实物如图 9 所示，其包括 1 个底座和 3 个不同高度的锥杆。底座为直径 200 mm 的圆盘，锥杆的高度分别为 10、60 和 110 mm。该工件采用可便携式安装结构，便于在转台上灵活布置和固定，从而满足<a href='https://www.yujiangcnc.com/' target='_blank'>五轴加工中心</a>多姿态情况下的测量。</p><p><img src="/bethel/upload/images/202608/17872830426247.png" title="17872830426247.png" alt="image.png"/></p><p>图 9 旋转轴几何误差测量和辨识工件</p><p>工件配合 3 个高精度陶瓷标准球使用。由于在机测量的测针精度极高，为了确保测量结果的准确性和可靠性，标准球必须具备极高的几何精度，要求其直径公差、圆度、公差等级等指标达到微米级别。其表面质量也必须达到非常高的标准，表面光洁度需要经过精细抛光，以避免表面粗糙度对测量结果造成影响。除了几何精度外，其材料特性也应满足可靠性要求，比如热稳定性、结构均匀性、耐腐蚀性、耐磨性、抗静电性等特性。</p><p>考虑到上述要求，标准球的材料选用哑光陶瓷，其出厂直径为 20. 001 2 mm, 球的圆度精度 ≤0.25 μm，球下方为不锈钢支撑杆，杆长 23 mm，底部含有 M6 螺纹，可安装在加工工件上作为空间坐标测量中的稳定参考点。</p><p>工件在在机测量过程中，受测头接触力以及自身重力载荷共同作用，可能产生微小的弹性弯曲变形，从而引入附加的形位偏差并影响测点坐标的真实性。考虑到在机测头的最小测量分辨率为 1 μm，为避免工件弹性变形成为主导误差源，并确保变形引起的位移不会被误判为真实几何误差，本文将工件最大弯曲变形控制指标设定为不超过 1 μm。该阈值的设定能够保证：在最不利测量姿态与最大测触力条件下，变形误差仍被限制在测量系统分辨能力以内，从而提高测量数据的可重复性与参数辨识结果的可信度。根据式 (25) 可以对锥杆的直径进行初步计算。</p><p><img src="/bethel/upload/images/202608/17872830734398.png" title="17872830734398.png" alt="image.png"/></p><p>其中，<span class="ybc-markdown-katex"><span class="strut" style="height:0.4306em;"></span><span class="mord mathnormal" style="margin-right:0.03588em;">ω</span></span>为扰度，F为杆顶端受到的轴向力，l为杆的长度，E为材料的弹性模量，I为圆杆截面的惯性矩，第3行中1的单位为μm。</p><p>考虑到工件的强度、重量、热稳定性等因素，加工原料选用钢。本次试验分别以模具钢、不锈钢和殷瓦钢这 3 种材料作为加工原材料，表 4 列举了 3 种材料相关的力学参数和物理参数。</p><p>表4 3种材料的力学性能和物理性能参数</p><table><thead><tr class="firstRow"><th><p>材料</p></th><th><p>屈服强度/MPa</p></th><th><p>弹性模量/GPa</p></th><th><p>硬度/HRC</p></th><th><p>热膨胀系数×10⁻⁶/℃</p></th></tr></thead><tbody><tr><td><p>模具钢</p></td><td><p>800~1200</p></td><td><p>200~230</p></td><td><p>45~60</p></td><td><p>10.0~12.0</p></td></tr><tr><td><p>不锈钢</p></td><td><p>200~700</p></td><td><p>190~210</p></td><td><p>20~40</p></td><td><p>16.0~18.0</p></td></tr><tr><td><p>殷瓦钢</p></td><td><p>800~1500</p></td><td><p>200~220</p></td><td><p>45~60</p></td><td><p>1.2~1.4</p></td></tr></tbody></table><p>基于上述内容在 NX UG 软件中对设计完成的工件模型进行仿真，如图 10 所示，工件在 90° 姿态时，其结构受力变形最显著，其变形在重力方向的最大值为 0. 79 μm，满足最小变形量的设计原则。因单次测量时间约为 15 min 左右，故不考虑热变形对工件的影响。<br/></p><p><br/></p><p><br/></p></div> <div class="blank30"></div> <!-- tag --> <div class="blank10"></div> 标签： <a href='/index.php?case=tag&act=show&tag=%E4%BA%94%E8%BD%B4%E5%8A%A0%E5%B7%A5%E4%B8%AD%E5%BF%83' target='_blank'>五轴加工中心</a> <div class="blank30"></div> <!--自动调用自定义字段--> <div class="blank20"></div> <div class="blank30"></div> <!-- 投票 --> <script src="/index.php?case=vote&act=view&aid=3073"></script> <!-- 自定义表单开始 --> <!-- 自定义表单结束 --> <div class="blank60"></div> <!-- 上下页开始 --> <div id="page"> <strong>上一篇</strong><a href="/bethel/5-aix/show-3072.html">论五轴加工中心旋转轴几何误差的现状</a> <div class="blank10"></div> <strong>下一篇</strong><a href="/bethel/5-aix/show-3074.html">五轴加工中心在机测量几何误差试验</a> </div> <!-- 上下页结束 --> </div><!-- /container --> <!-- 相关文章开始 --> <div class="blank60"></div> <!-- 页面标题开始 --> <div class="title"> <h3><a><a href='/index.php?case=tag&act=show&tag=%E4%BA%94%E8%BD%B4%E5%8A%A0%E5%B7%A5%E4%B8%AD%E5%BF%83' target='_blank'>五轴加工中心</a> <small>相关内容</small></a></h3> <p></p> <span>——</span> </div> <!-- 页面标题结束 --> <hr class="featurette-divider"> <div class="container list-container"> <!-- 内容列表开始 --> <div class="news-list list-border list-border-w"> <div class="list-date"> <span>25</span> <p>2026-08</p> </div> <h4><a title="叶片五轴加工中心高精度Y轴驱动结构有限元分析" href="/bethel/5-aix/show-3119.html" target="_blank">叶片五轴加工中心高精度Y轴驱动结构有限元</a></h4> <p>通过对初始滑鞍的静力学分析以及模态分析，获得了其最大变形、最大应力、振型以及各阶的频率值，结果均符合设计标准。但初始滑鞍的质量过大，其最大应力值为12.567MPa，远小于QT600材料的屈服强度370MPa。可见该结构设计偏于保守。因此，可对其进行拓扑优化，从而得出最优的材料分… <a href="/bethel/5-aix/show-3119.html" target="_blank">[了解更多]</a></p> </div> <div class="news-list list-border list-border-w"> <div class="list-date"> <span>25</span> <p>2026-08</p> </div> <h4><a title="叶片五轴加工中心高精度Y轴驱动结构设计" href="/bethel/5-aix/show-3118.html" target="_blank">叶片五轴加工中心高精度Y轴驱动结构设计</a></h4> 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