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class="lead" id="print"> <p><br/></p><p>五轴联动加工中心通过数控系统同时控制不同的运动轴进行工作，可以在联动状态下加工多种复杂的曲面结构[4]。在不同的装备制造业领域有广泛的应用，对汽轮机以及航空航天制造业的发展起到了至关重要的作用。常见的五轴联动加工中心大多采用“3+2”结构，即X、Y、Z三个直线轴加上分别绕X、Y、Z轴旋转的A、B、C三个旋转轴中的两个组成[5]，因此五轴联动加工中心有X、Y、Z、A、B，X、Y、Z、A、C和X、Y、Z、B、C三种形式。根据两个旋转轴不同的组合进行划分，<a href='https://www.yujiangcnc.com/' target='_blank'>五轴加工中心</a>主要有双转台式、双摆头式、一摆一转三种结构型式[6]，三种结构对比见表1。</p><p>2.1 双转台结构的五轴联动加工中心</p><p>双转台结构五轴联动加工中心如图1所示，通常采用A轴+C轴结构型式。在床身上安装的工作台能够绕X轴进行回转，将该轴定义为A轴，其工作角度通常为30°～120°。工作台中另设有一个可绕Z轴旋转的回转台，该轴定义为C轴，可实现360°无级连续回转。通过A轴与C轴的联动配合，工件装夹在工作台上后，除底面之外的其他五个面均可由立式主轴完成加工。</p><p><span class="hyc-common-markdown__link hyc-common-markdown__link-with-icon"><span class="hyc-common-markdown__link__content"></span></span></p><p>[图1 双转台结构五轴联动加工中心]</p><p><span class="hyc-common-markdown__link hyc-common-markdown__link-with-icon"><span class="hyc-common-markdown__link__content"><img src="/bethel/upload/images/202608/17872164677795.png" title="17872164677795.png" alt="img_04.png"/></span></span></p><p>表1 五轴加工中心布局类型与特点</p><table><thead><tr class="firstRow"><th><p>结构类型</p></th><th><p>适用工件</p></th><th><p>优势</p></th><th><p>不足</p></th></tr></thead><tbody><tr><td><p>双转台结构</p></td><td><p>中小型复杂零件</p></td><td><p>多面加工效率高</p></td><td><p>工作台结构复杂，承载上限低</p></td></tr><tr><td><p>双摆头结构</p></td><td><p>小型内腔、深孔类零件</p></td><td><p>刀具摆动灵活，多角度成形</p></td><td><p>摆头集成难度高，整机刚性偏弱</p></td></tr><tr><td><p>一摆一转结构</p></td><td><p>各类长短叶片</p></td><td><p>兼顾加工灵活度与整机刚性</p></td><td><p>摆头、回转工作台匹配设计要求严苛</p></td></tr></tbody></table><p>2.2 双摆头结构的五轴联动加工中心</p><p>在双摆头结构中，主轴能够绕X轴和Z轴进行摆动，其中绕X轴摆动的为A轴，绕Z轴摆动的为C轴。再配合X、Y、Z三个直线轴，共同形成五轴联动加工中心，其结构如图2所示。这种布局使刀具摆动更为灵活，尤其适合加工带有内腔、深孔等特征的零件，对小型精密零件的细微区域加工非常有利。但受限于摆头内部结构复杂、装配难度大，整机的加工精度在很大程度上取决于摆头自身的制造与装配水平。</p><p>[图2 双摆头结构五轴联动加工中心]</p><p><span class="hyc-common-markdown__link hyc-common-markdown__link-with-icon"><span class="hyc-common-markdown__link__content"><img src="/bethel/upload/images/202608/17872164833752.png" title="17872164833752.png" alt="img_05.png"/></span></span></p><p>2.3 一摆一转结构的五轴联动加工中心</p><p>一摆一转结构形式中，A轴、B轴、C轴均可作为机床的回转工作台或摆动主轴使用，如图3所示。</p><p>因此转台加摆头结构的五轴联动机床能够灵活组合不同轴系，以适配各类加工需求。该结构的优势在于主轴加工自由度高，同时可通过加大工作台面积，实现大型复杂零部件的加工。传统五轴加工中心依靠底部工作台带动工件旋转来实现加工，但这种方式并不适用于长叶片。为此，设计一种新的叶片五轴加工中心结构势在必行。</p><p>[图3 一摆一转结构五轴联动加工中心]</p><p><span class="hyc-common-markdown__link hyc-common-markdown__link-with-icon"><img src="/bethel/upload/images/202608/17872164975514.png" title="17872164975514.png" alt="img_06.png"/></span></p><p><br/></p></div> <div class="blank30"></div> <!-- tag --> <div class="blank10"></div> 标签： <a href='/index.php?case=tag&act=show&tag=%E4%BA%94%E8%BD%B4%E5%8A%A0%E5%B7%A5%E4%B8%AD%E5%BF%83' target='_blank'>五轴加工中心</a> <div class="blank30"></div> <!--自动调用自定义字段--> <div class="blank20"></div> <div class="blank30"></div> <!-- 投票 --> <script src="/index.php?case=vote&act=view&aid=3065"></script> <!-- 自定义表单开始 --> <!-- 自定义表单结束 --> <div class="blank60"></div> <!-- 上下页开始 --> <div id="page"> <strong>上一篇</strong><a 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