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class="6">1</span></a><span class="6" style="line-height: 14pt; text-align: justify; background-color: transparent;"><span style="font-family: SimSun;">.</span></span><span class="6" style="line-height: 14pt; text-align: justify; background-color: transparent;">2轴承润滑技术的发展和现状</span></p> <div class="Section1"> <p class="21" style="margin-top:0cm;margin-right:0cm;margin-bottom:7.75pt; margin-left:0cm;text-align:justify;text-justify:inter-ideograph;text-indent: 0cm;line-height:11.0pt;mso-line-height-rule:exactly;mso-list:l0 level1 lfo1; tab-stops:13.95pt;background:transparent"><!--[if !supportLists]--><span style="font-family: SimSun;">1.<span style="font-stretch: normal; font-size: 7pt; line-height: normal; font-family: 'Times New Roman';"> </span></span><!--[endif]--><span class="2"><span style="font-family: SimSun;">2. </span></span><span class="2">1轴承润滑的概述</span></p> <p class="21" style="margin:0cm;margin-bottom:.0001pt;text-align:justify; text-justify:inter-ideograph;text-indent:26.0pt;line-height:23.3pt;mso-line-height-rule: exactly;background:transparent"><span class="2">润滑的主要目的是减少摩擦，润滑剂可以分离两个摩擦表面，使之不直接接触， 改善摩擦副的摩擦状态，使摩擦阻力降低、磨损得到减缓。除此之外，润滑剂还有减 小振动、防止锈蚀、密封等作用。</span></p> <p class="21" style="margin:0cm;margin-bottom:.0001pt;text-align:justify; text-justify:inter-ideograph;text-indent:26.0pt;line-height:23.3pt;mso-line-height-rule: exactly;background:transparent"><span class="2">滚动轴承润滑一般根据润滑剂使用种类不同分为油润滑、脂润滑和固体润 滑三大类。常用的油润滑可分为以下几类：</span></p> <p class="21" style="margin:0cm;margin-bottom:.0001pt;text-align:justify; text-justify:inter-ideograph;text-indent:26.0pt;line-height:23.3pt;mso-line-height-rule: exactly;background:transparent"><span class="2">油谷润滑：滚动轴承中滚动体浸入润滑油中，利用轴承的转动，把带有润滑油的 滚动体旋转出来，滚动体带有的润滑油可以对轴承进行润滑，其中润滑油是储存在箱 体内部。油谷润滑有着经济实惠，无需供油装置的优点；缺点是滚动体在油液中旋转 搅拌润滑油，摩擦发热大，转速较高的场合不可以使用。为了避免由于搅拌太过强烈 而使发热量增加，油谷润滑时油面应低于最低滚动体的中心位置。油谷润滑一般用于 低速</span><span class="2">（</span><span class="2TimesNewRoman"><span lang="EN-US">dn</span></span><span class="2"><span style="font-family: SimSun;"><10<sup>5</sup>)</span></span><span class="2">。</span></p> <p class="21" style="margin:0cm;margin-bottom:.0001pt;text-align:justify; text-justify:inter-ideograph;text-indent:26.0pt;line-height:23.3pt;mso-line-height-rule: exactly;background:transparent"><span class="2">滴油润滑：利用给油器使润滑油成滴状滴下进入润滑点，润滑油因滚动体及圈套 的转动产生搅动现象，使润滑油在轴承箱内形成油雾进行润滑。但滴油润滑无法控制 润滑油量。</span></p> <p class="21" style="margin:0cm;margin-bottom:.0001pt;text-align:justify; text-justify:inter-ideograph;text-indent:26.0pt;line-height:23.3pt;mso-line-height-rule: exactly;background:transparent"><span class="2">循环油润滑：循环油润滑对滚动轴承的润滑是可持续的环保润滑方式。润滑油由 油泵从油箱中吸出，由油管经过油孔流入到滚动轴承座中，滚动体利用轴承座内的润 滑油进行润滑，最后用过的润滑油由轴承座的回油口返回到油箱里，润滑油经过冷却 和过滤可循环使用。由于润滑油从轴承座排出，带走了摩擦热，所以循环油润滑可得 到较小温升。循环油润滑适用于高速重载的轴承。但由于润滑过程中需要高速搅动， 因此不适合润滑点多的地方使用。</span></p> <p class="21" style="margin:0cm;margin-bottom:.0001pt;text-align:justify; text-justify:inter-ideograph;text-indent:26.0pt;line-height:23.3pt;mso-line-height-rule: exactly;background:transparent"><span class="2">喷油润滑：喷油润滑是循环油润滑的一种特殊形式。高速轴承转速较高，滚动体 也进行高速旋转，使得轴承附近空气压力增加，形成一种无形的空气膜。对于普通油 滑润润滑油无法穿过空气膜对轴承进行润滑。喷油润滑利用喷嘴提高了供油压力，这 种压力可使润滑油穿过空气膜喷到轴承内部，对轴承进行润滑冷却。这种方式有着克 服空气压力，循环油润滑油量消耗小，减小发热量的优点。喷油润滑主要用于高速滚 动轴承，对于滚动轴承</span><span class="2TimesNewRoman"><span lang="EN-US">dn</span></span><span class="2">值大于</span><span class="2"><span style="font-family: SimSun;">2000,000</span></span><span class="2TimesNewRoman"><span lang="EN-US">mm</span></span><span class="2"><span style="font-family: SimSun;"> •</span></span><span class="2TimesNewRoman"><span lang="EN-US">r/min</span></span><span class="2">的场合非常适用。</span></p> </div> <p><span style="font-size:11.0pt;font-family:宋体;mso-hansi-font-family:"Times New Roman"; mso-bidi-font-family:"Times New Roman";mso-ansi-language:#0400;mso-fareast-language: #0400;mso-bidi-language:AR-SA"><br clear="all" style="page-break-before:always; mso-break-type:section-break" /> </span></p> <p class="21" style="margin:0cm;margin-bottom:.0001pt;text-align:justify; text-justify:inter-ideograph;text-indent:26.0pt;line-height:23.3pt;mso-line-height-rule: exactly;background:transparent"><span class="2">油气润滑：以压缩空气为动力，将润滑油精细定量的输送到润滑点，对润滑点进 行润滑，并且压缩空气可以带走大量的热量，使轴承的冷却润滑效果更好。油气润滑 不会污染无环境，不会影响环境，不会危害人体；适用于各种粘度的润滑油，可输送 高粘度的润滑油；可防止水或其他杂质侵入，密封效果好；降低温度，冷却明显，提 高轴承寿命；可减少润滑油消耗量。油气润滑系统科技含量高，可以对润滑点进行定 量、定时、连续性地供油润滑，增加润滑点的总工作时间，并且可以监控供油系统<sup>[5</sup>'<sup>6]</sup>。 油气润滑既能实现持续微量供油，又战胜了稀油润滑、干油润滑和油雾润滑等的缺点， 具有资金投入小收益大的优点，并且冷却效果明显，油气润滑系统适应绝大多数的机 械工业设备，应用范围广阔<sup>[7</sup>_<sup>1()]</sup>。</span></p> <p class="21" style="margin:0cm;margin-bottom:.0001pt;text-align:justify; text-justify:inter-ideograph;text-indent:26.0pt;line-height:23.3pt;mso-line-height-rule: exactly;background:transparent"><span class="2">脂润滑：润滑脂被涂在滚动轴承各个运动表面之间，防止表面间的直接接触，此 为最普通的润滑方式。涂抹润滑脂时应遵循以下要求：润滑脂要把轴承的每个工作表 面都涂到，并且轴承的内部空隙也需要涂润滑脂，这可使润滑脂完全起到润滑作用； 涂抹在滚动轴承工作表面的润滑脂要有一定的厚度，使之可以持续一段时间，但又不 会因为润滑脂过多而流失浪费掉；在保证润滑效果的前提下，应尽可能地降低润滑脂 的使用量，避免浪费。</span></p> <p class="21" style="margin:0cm;margin-bottom:.0001pt;text-indent:26.0pt; line-height:23.3pt;mso-line-height-rule:exactly;background:transparent"><span class="2">固体润滑：在工作环境特别时，为了降低具有相对运动表面间的摩擦和磨损，多 采用固体润滑<sup>[11</sup>_<sup>15</sup>\与油润滑与脂润滑不同，固体润滑的在低速运转时表现出良好的 特性<sup>[16</sup>_<sup>19]</sup>。但固体润滑有着本身无法忽视的缺点：固体润滑摩擦系数大，其系数是一 般脂润滑摩擦系数</span><span class="2"><span style="font-family: SimSun;">50-100</span></span><span class="2">倍；由于轴承热传导效率低，摩擦部分的温度容易升高， 不适合高速运转的轴承；固体润滑剂因为摩擦产生磨肩会使摩擦系数增大；有时会有 噪音和振动；虽然软金属有少量的流动性，但只能恢复其少量的润滑性能，自我修补 能力弱，这些都限制其使用的广泛性。</span></p> <p class="21" style="margin:0cm;margin-bottom:.0001pt;text-align:justify; text-justify:inter-ideograph;text-indent:26.0pt;line-height:23.3pt;mso-line-height-rule: exactly;background:transparent"><span class="2">总上所述，对于中低速、中温运转的轴承应用润滑脂进行润滑；相较于油润滑和 脂润滑来说，固体润滑材料价格偏贵，浪费资金。因为油气润滑与传动油润滑相比具 有诸多优点，所以对于本课题的数控外圆旋风螺杆铣床</span><span class="2MicrosoftSansSerif"><span lang="EN-US" style="font-size: 10pt;">LXK</span></span><span class="2105pt"><span style="font-size: 10.5pt; font-family: SimSun;">300</span></span><span class="2MicrosoftSansSerif"><span lang="EN-US" style="font-size: 10pt;">X</span></span><span class="2">的主轴轴承采用油 气润滑。.</span></p> <p class="21" style="margin:0cm;margin-bottom:.0001pt;text-align:justify; text-justify:inter-ideograph;text-indent:26.0pt;line-height:23.3pt;mso-line-height-rule: exactly;background:transparent"> </p> <p class="21" style="margin:0cm;margin-bottom:.0001pt;text-align:justify; text-justify:inter-ideograph;text-indent:26.0pt;line-height:23.3pt;mso-line-height-rule: exactly;background:transparent"><span style="font-size:9.0pt;font-family:宋体;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman";mso-bidi-font-family: "Times New Roman";mso-font-kerning:1.0pt;mso-ansi-language:EN-US;mso-fareast-language: ZH-CN;mso-bidi-language:AR-SA">本文采摘自“数控加工中心主轴轴承油气润滑机理研究”，因为编辑困难导致有些函数、表格、图片、内容无法显示，有需要者可以在网络中查找相关文章！本文由伯特利数控整理发表文章均来自网络仅供学习参考，转载请注明！</span></p></div> <div class="blank30"></div> <!-- tag --> <div class="blank10"></div> 标签： <a href='/index.php?case=tag&act=show&tag=%E5%8A%A0%E5%B7%A5%E4%B8%AD%E5%BF%83' target='_blank'>加工中心</a> <a href='/index.php?case=tag&act=show&tag=%E6%95%B0%E6%8E%A7%E5%8A%A0%E5%B7%A5%E4%B8%AD%E5%BF%83' target='_blank'>数控加工中心</a> <a href='/index.php?case=tag&act=show&tag=CNC%E5%8A%A0%E5%B7%A5%E4%B8%AD%E5%BF%83' target='_blank'>CNC加工中心</a> <a href='/index.php?case=tag&act=show&tag=%E6%95%B0%E6%8E%A7%E6%9C%BA%E5%BA%8A' target='_blank'>数控机床</a> <a href='/index.php?case=tag&act=show&tag=%E4%B8%BB%E8%BD%B4' target='_blank'>主轴</a> <!-- 分类 --> <div class="blank10"></div> 分类： <a href='/bethel/type/jnc/type-1.html' target='_blank'>加工中心</a> <div class="blank30"></div> <!--自动调用自定义字段--> <div class="blank20"></div> <div class="blank30"></div> <!-- 投票 --> <script 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