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lang="EN-US">1.2.2</span></b></st1:chsdate><b><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">外形铣削</span></b></p> <p class="MsoNormal"><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">外形铣削主要用于二维轮廓加工。</span><span lang="EN-US">Mastercam</span><span style="font-family:宋体;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">的二维轮廓加工丰富多样，按照外形铣削类型可以分为</span><span lang="EN-US">2D, 2D</span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">倒角、螺旋式渐降斜插、残料加工等，还可以分为平面多次铣削和</span><span lang="EN-US">z</span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">轴分层铣深等几种类型。</span></p> <p class="MsoNormal"><b><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">例</span><span lang="EN-US">1-2 </span></b><b><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">外形铣削加工（</span><span lang="EN-US">1</span></b><b><span style="font-family:宋体;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">）</span><span lang="EN-US"><o:p></o:p></span></b></p> <p class="MsoNormal"><span lang="EN-US"> </span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">以例</span><span lang="EN-US">1-1</span><span style="font-family: 宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman"">的图形、刀具和工件设定为准，要求在</span><span lang="EN-US">} 24mmx84mmx3Qmm</span><span style="font-family:宋体;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">的毛坯上铣出尺寸为</span><span lang="EN-US">118mmx78mmx 18mm</span><span style="font-family:宋体;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">的外形，选择</span><span lang="EN-US">2D</span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">方式，</span><span lang="EN-US">Z</span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">轴分层铣深。</span></p> <p class="MsoNormal"><span lang="EN-US"> </span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">操作步骤如下</span><span lang="EN-US">:</span></p> <p class="MsoNormal"><span lang="EN-US"> 1)</span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">打开光盘文件“面铣</span><span lang="EN-US">.mc9 "</span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">，单击“刀具路径”“操作管理”，弹出“操作管理员”对话框，将鼠标移动到“刀具路径群组</span><span lang="EN-US">111</span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">，单击鼠标右键选择“群组”，更改操作群组</span><span lang="EN-US">.</span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">名称，将“刀具路径群组</span><span lang="EN-US">1</span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">”更改为“</span><span lang="EN-US">D16"e</span></p> <p class="MsoNormal"><span lang="EN-US"> 2)</span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">将鼠标移动到“</span><span lang="EN-US">D16"</span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">，单击鼠标右键选择“刀具路径”“外形铣削”，在主菜单区选择“串联”，选择矩形</span><span lang="EN-US">(</span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">高亮显示</span><span lang="EN-US">)</span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">，单击“执行”，选择直径为</span><span lang="EN-US">16mm</span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">的平刀，输入进给率</span><span lang="EN-US">:600.0</span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">、下刀速率</span><span lang="EN-US">:300.0</span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">、提刀速率</span><span lang="EN-US">:zooo.o</span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">、主轴转速</span><span lang="EN-US">:2000</span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">，冷却液</span><span lang="EN-US">:</span><span style="font-family: 宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman"">喷油，如图</span><span lang="EN-US">1-17</span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">所示。</span></p> <p class="MsoNormal"><span lang="EN-US"><img src="/upload/images/201409/14112264564227.jpg" alt="" /><br /> <!--[endif]--></span></p> <p class="MsoNormal" style="text-align: center;"><span lang="EN-US"> </span><b><span lang="EN-US" style="mso-bidi-font-size:10.5pt;font-family:宋体;mso-bidi-font-family:宋体; color:blue;mso-font-kerning:0pt"><a href="http://www.bethel-cnc.com/"><span lang="EN-US">加工中心</span></a></span></b><span style="font-family: 宋体;">请选择 伯特利数控</span></p> <p class="MsoNormal"><span style="mso-bidi-font-size:10.5pt;font-family:宋体;mso-bidi-font-family:宋体; mso-font-kerning:0pt"><span lang="EN-US"><o:p></o:p></span></span></p> <p class="MsoNormal"><span lang="EN-US"> 3)</span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">如图</span><span lang="EN-US">1-18</span><span style="font-family: 宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman"">所示，在“外形铣削参数”选项卡中输入参考高度</span><span lang="EN-US">:30.0</span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">，点选“绝对坐标”，进给下刀位置</span><span lang="EN-US">:3.0</span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">，点选“增量坐标”，工件表面</span><span lang="EN-US">:o.o</span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">，深度</span><span lang="EN-US">:</span><span style="font-family: 宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman"">一</span><span lang="EN-US">18.0</span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">，补正形式</span><span lang="EN-US">:</span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">电脑，补正方向</span><span lang="EN-US">:</span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">右，勾选“</span><span lang="EN-US">Z</span><span style="font-family: 宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman"">轴分层铣深”，单击“</span><span lang="EN-US">Z</span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">轴分层铣深”，进入“</span><span lang="EN-US">Z</span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">轴分层铣深设定”</span><span lang="EN-US">.</span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">对话框中输入最大粗切深度</span><span lang="EN-US">:1.0</span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">，勾选“不提刀”，其余默认，‘单击“确定”返回“外形铣削参数”选项卡，其余参数默认，单击“确定”退出，如图</span><span lang="EN-US">1-19</span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">所示。</span></p> <p class="MsoNormal"><span lang="EN-US"> 4)</span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">在“操作管理员”对话框中选择“刀具路径模拟”，单击主菜单区“自动执行”，刀具路径如图</span><span lang="EN-US">1-20</span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">左图所示。将本例保存为“外形</span><span lang="EN-US">l.mc9</span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">”文件。</span></p> <p class="MsoNormal"><span lang="EN-US"><img src="/upload/images/201409/14112264881651.jpg" alt="" /><br /> <!--[endif]--></span></p> <p class="MsoNormal"> </p> <p class="MsoNormal" style="text-align: center;"><b><span lang="EN-US" style="mso-bidi-font-size:10.5pt;font-family:宋体; mso-bidi-font-family:宋体;color:blue;mso-font-kerning:0pt"><a href="http://www.bethel-cnc.com/bethel/cnc/show_37.html"><span lang="EN-US">钻攻中心</span></a></span></b><span lang="EN-US" style="mso-bidi-font-size: 10.5pt;font-family:宋体;mso-bidi-font-family:宋体;color:blue;mso-font-kerning:0pt"> </span><span style="mso-bidi-font-size:10.5pt;font-family:宋体;mso-bidi-font-family: 宋体;mso-font-kerning:0pt">请选择 伯特利数控<span lang="EN-US"><o:p></o:p></span></span></p> <p class="MsoNormal"><b><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">例</span><span lang="EN-US">1-3 </span></b><b><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">外形铣削加工（</span><span lang="EN-US">2</span></b><b><span style="font-family:宋体;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">）</span><span lang="EN-US"><o:p></o:p></span></b></p> <p class="MsoNormal"><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">以例</span><span lang="EN-US">1-2</span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">的图形、刀具和工件设定为准，要求在</span><span lang="EN-US">120mmx80mmx30mm</span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">的毛坯</span><span lang="EN-US">__.</span><span style="font-family: 宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman"">匕铣出尺寸为</span><span lang="EN-US">118mmx78mmx 18mm</span><span style="font-family:宋体;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">的外形，选择螺旋式渐降斜插方式。</span></p> <p class="MsoNormal"><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">操作步骤如下</span><span lang="EN-US">:</span></p> <p class="MsoNormal"><span lang="EN-US"> 1)</span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">打开光盘文件“外形</span><span lang="EN-US">l.mc9"</span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">，单击“刀具路径”“操作管理”，弹出“操作管理员”对话框，将鼠标移动到“外形铣削</span><span lang="EN-US">((2D)"</span><span style="font-family:宋体;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">，单击鼠标右键，选择“删除”。</span></p> <p class="MsoNormal"><span lang="EN-US"> 2)</span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">将鼠标移动到“</span><span lang="EN-US">D16"</span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">，单击鼠标右键选择“刀具路径”“外形铣削”，在主菜单区选择“串联”，选择矩形</span><span lang="EN-US">(</span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">高亮显示</span><span lang="EN-US">)</span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">，单击“执行”，刀具选择同例</span><span lang="EN-US">1-2</span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">。在“外形铣削参数”选项卡中选择外形铣削型为“螺旋式渐降斜插”，其余与例</span><span lang="EN-US">1-2</span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">相同，如图</span><span lang="EN-US">1-21</span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">所示。</span></p> <p class="MsoNormal" style="margin-left:18.0pt;text-indent:-18.0pt;mso-list:l0 level1 lfo1; tab-stops:list 18.0pt"><!--[if !supportLists]--><span lang="EN-US">1)<span style="font-size: 7pt; font-family: 'Times New Roman';"> </span></span><!--[endif]--><span style="font-family:宋体;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">单击“渐降斜插”，斜插的位移方式有角度、深度和垂直下刀，这里选择“深度”方式，勾选“在最终深度补平”，斜插深度</span><span lang="EN-US">:1.0</span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">，其余默认，如图</span><span lang="EN-US">1-22</span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">所示。</span></p> <p class="MsoNormal"><span lang="EN-US"><img src="/upload/images/201409/1411226500372.jpg" alt="" /><br /> <!--[endif]--></span></p> <p class="MsoNormal"> </p> <p class="MsoNormal" style="text-align: center;"><b><span lang="EN-US" style="mso-bidi-font-size:10.5pt;font-family:宋体;mso-bidi-font-family:宋体; color:blue;mso-font-kerning:0pt"><a href="http://www.bethel-cnc.com/bethel/cnc/show_38.html"><span lang="EN-US">高速加工中心</span></a></span></b><span style="mso-bidi-font-size: 10.5pt;font-family:宋体;mso-bidi-font-family:宋体;mso-font-kerning:0pt">请选择 伯特利数控<span lang="EN-US"><o:p></o:p></span></span></p> <p class="MsoNormal"><span lang="EN-US">4)</span><span style="font-family:宋体; mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman"">在“操作管理员”对话框中选择“刀具路径模拟”，单击主菜单区“自动执行”，刀具路径如图</span><span lang="EN-US">1-20</span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">右图所示。将本例保存为“外形</span><span lang="EN-US">2.mc9</span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">”文件。</span></p> <p class="MsoNormal"><span lang="EN-US">5)</span><span style="font-family:宋体; mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman"">实体切削验证如图</span><span lang="EN-US">1-23</span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">所示。</span></p> <p class="MsoNormal"><span lang="EN-US"><img src="/upload/images/201409/1411226521269.jpg" alt="" /><br /> <!--[endif]--></span></p> <p class="MsoNormal"> </p> <p class="MsoNormal" style="text-align: center;"><b><span lang="EN-US" style="mso-bidi-font-size:10.5pt;font-family:宋体; mso-bidi-font-family:宋体;color:blue;mso-font-kerning:0pt"><a href="http://www.bethel-cnc.com/">CNC<span lang="EN-US"><span lang="EN-US">加工中心</span></span></a></span></b><span style="mso-bidi-font-size:10.5pt;font-family:宋体;mso-bidi-font-family:宋体; mso-font-kerning:0pt">请选择 伯特利数控<span lang="EN-US" style="color:blue"><o:p></o:p></span></span></p> <p class="MsoNormal"><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">通过</span><span lang="EN-US">2D</span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">和螺旋式渐降斜插刀具路径的对比</span><span lang="EN-US">(</span><span 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