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SimSun;">3.3</span></span></a><span class="84" style="line-height: 15pt; background-color: transparent;">主控制系统设计</span></p> <div class="Section1"> <p class="21" style="margin-bottom:18.95pt;text-align:justify;text-justify:inter-ideograph; text-indent:24.0pt;line-height:19.9pt;mso-line-height-rule:exactly;background: transparent"><span class="2">上位机控制系统作为整个试验台不可或缺的一部分，只有完成最终的上位机 控制系统的设计，才能完成加工中心链式刀库及机械手可靠性试验台的搭建。上 位机控制系统接收来自触摸屏的指令，并将这一指令传达给可编程控制器。以达 到通过可编程控制器来间接控制链式刀库及机械手运行和收集相应数据的目的。</span></p> <p class="841" style="margin-bottom:17.9pt;line-height:15.0pt;mso-line-height-rule: exactly;mso-pagination:lines-together;page-break-after:avoid;background:transparent"><a name="bookmark34"></a><st1:chsdate year="1899" month="12" day="30" islunardate="False" isrocdate="False" w:st="on"><span class="840"><span style="font-family: SimSun;">3.3.1</span></span></st1:chsdate><span class="840">人机界面设计</span></p> <p class="21" style="margin-bottom:0cm;margin-bottom:.0001pt;text-align:justify; text-justify:inter-ideograph;text-indent:24.0pt;line-height:19.9pt;mso-line-height-rule: exactly;background:transparent"><span class="2">如前文所述，试验台的控制终端是触摸屏</span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 11.5pt;">MT</span></span><span class="2"><span style="font-family: SimSun;">-6100</span></span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 11.5pt;">i</span></span><span class="2"><span style="font-family: SimSun;">,</span></span><span class="2">触摸屏通过</span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 11.5pt;">R</span></span><span class="2"><span style="font-family: SimSun;">232</span></span><span class="2">接口 与下位机</span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 11.5pt;">PLC</span></span><span class="2">相连，能够直接控制</span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 11.5pt;">PLC</span></span><span class="2">。</span></p> <p class="21" style="margin-bottom:0cm;margin-bottom:.0001pt;text-align:justify; text-justify:inter-ideograph;text-indent:24.0pt;line-height:19.9pt;mso-line-height-rule: exactly;background:transparent"><span class="2">在触摸屏</span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 11.5pt;">MT</span></span><span class="2"><span style="font-family: SimSun;">-6100</span></span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 11.5pt;">i</span></span><span class="2">中，可以通过</span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 11.5pt;">EB</span></span><span class="2"><span style="font-family: SimSun;">8000</span></span><span class="2">编程软件进行简单的设置，以此 来控制下位机，根据本试验台的需要，控制终端的人机交互界面主要包括四个分 界面：首页、手动换刀、自动换刀、调试界面。</span></p> <p class="21" style="margin-bottom:27.75pt;text-align:justify;text-justify:inter-ideograph; text-indent:24.0pt;line-height:19.9pt;mso-line-height-rule:exactly;background: transparent"><span class="2">首页界面主要由两个按钮以及相应的说明文字构成，通过不同按钮的操作可 调出不同的子控制界面。</span><span class="2"><o:p></o:p></span><span class="2">在手动换刀界面和自动换刀界面分别可进行手动换刀和自动换刀。在手动换 刀界面中，目标刀号是由操作者手动输入的，此界面主要控制着链式刀库及机械</span><span class="2">手可靠性试验台的手动换刀过程。自动换刀界面与手动换刀界面很相似，而不同 的是目标刀号是不需要手动输入的，由系统随机生成，这就对应了链式刀库及机 械手可靠性试验台的随机换刀过程。</span><span class="2">人机交互界面的另一个主要子界面就是调试界面，如下图</span><span class="2"><span style="font-family: SimSun;">3.9</span></span><span class="2">所示。调试界 面是当按下急停按钮时触发而出现，主要是对整个试验台的不同执行机构进行手</span><span class="2">动调整，这也方便对故障的查找以及对链式刀库及机械手状态的调整。<o:p></o:p></span></p> <p class="830" style="margin-top:0cm;margin-right:0cm;margin-bottom:16.05pt; margin-left:0cm;line-height:14.0pt;mso-line-height-rule:exactly;mso-pagination: lines-together;page-break-after:avoid;background:transparent"><a name="bookmark35"></a><st1:chsdate year="1899" month="12" day="30" islunardate="False" isrocdate="False" w:st="on"><span class="83"><span style="font-family: SimSun;">3.3.2</span></span></st1:chsdate><span class="83">试验台运行数据采集</span></p> <p class="21" style="margin-bottom:0cm;margin-bottom:.0001pt;text-align:justify; text-justify:inter-ideograph;text-indent:26.0pt;line-height:19.9pt;mso-line-height-rule: exactly;background:transparent"><span class="2">为了方便进行对链式刀库及机械手运行状态数据的收集，本试验台采用 </span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 11.5pt;">Visual</span></span><span class="2"><span lang="EN-US" style="font-family: SimSun;"> </span></span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 11.5pt;">Basic</span></span><span class="2">开发应用程序来完成。下位机</span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 11.5pt;">PLC</span></span><span class="2">采用</span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 11.5pt;">RS</span></span><span class="2"><span style="font-family: SimSun;">232</span></span><span class="2">接口与工控机进行连 接。同时</span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 11.5pt;">OMRON</span></span><span class="2">的</span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 11.5pt;">Host</span></span><span class="2"><span lang="EN-US" style="font-family: SimSun;"> </span></span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 11.5pt;">Link</span></span><span class="2">协议被用于上位机和下位机之间命令的交换、应</span><span class="2">答。</span></p> <p class="110" align="left" style="margin: 0cm 0cm 0.0001pt 32pt; text-indent: 0cm; line-height: 20.15pt; background: transparent;"><span class="11SimSun"><span lang="EN-US" style="font-size: 11pt;">(</span></span><span class="11SimSun"><span style="font-size: 11pt; font-family: 宋体;">1</span></span><span class="11SimSun"><span lang="EN-US" style="font-size: 11pt;">) </span></span><span class="11"><span lang="EN-US">Visual</span></span><span class="11SimSun"><span lang="EN-US" style="font-size: 11pt;"> </span></span><span class="11"><span lang="EN-US">Basic</span></span><span class="11SimSun"><span lang="EN-US" style="font-size: 11pt;"> </span></span><span class="11SimSun"><span style="font-size: 11pt; font-family: 宋体;">主程序</span></span><span lang="EN-US"><o:p></o:p></span></p> <p class="21" align="left" style="margin-bottom: 0.0001pt; text-indent: 26pt; line-height: 20.15pt; background: transparent;"><span class="2">在</span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 11.5pt;">Visual</span></span><span class="2"><span lang="EN-US" style="font-family: SimSun;"> </span></span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 11.5pt;">Basic</span></span><span class="2">程序向下位机发出命令之后，下位机会向</span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 11.5pt;">Visual</span></span><span class="2"><span lang="EN-US" style="font-family: SimSun;"> </span></span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 11.5pt;">Basic</span></span><span class="2">程序发 出相应的应答，这些应答会在</span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 11.5pt;">Visual</span></span><span class="2"><span lang="EN-US" style="font-family: SimSun;"> </span></span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 11.5pt;">Basic</span></span><span class="2">程序的主界面上进行显示。</span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 11.5pt;">Visual</span></span><span class="2"><span lang="EN-US" style="font-family: SimSun;"> </span></span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 11.5pt;">Basic </span></span><span class="2">程序的主界面如下图所示，主界面主要包括刀盘模型、掉刀检测、换刀时间设置、 换刀数据统计等。</span><span style="font-family: 宋体; font-size: 11pt;"> </span></p> <p class="21" style="margin-bottom:0cm;margin-bottom:.0001pt;text-align:justify; text-justify:inter-ideograph;text-indent:25.0pt;line-height:19.9pt;mso-line-height-rule: exactly;background:transparent"><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 11.5pt;">Visual</span></span><span class="2"><span lang="EN-US" style="font-family: SimSun;"> </span></span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 11.5pt;">Basic</span></span><span class="2">程序会记录每天试验台运行的总时间、刀仓正反转的次数、每 把刀具换刀的次数等，同时还会把试验台运行以来所有的数据进行记录并统计， 同时将数据传输到与之相通信的</span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 11.5pt;">ACCESS</span></span><span class="2">数据库中，方便对试验台运行数据的</span><span class="2">查看。</span></p> <p class="21" align="left" style="margin: 0cm 0cm 0.85pt 32pt; line-height: 11.5pt; background: transparent;"><span class="2"><span style="font-family: SimSun;">(2) </span></span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 11.5pt;">ACCESS</span></span><span class="2">数据库</span></p> <p class="21" style="margin-bottom:0cm;margin-bottom:.0001pt;text-align:justify; text-justify:inter-ideograph;text-indent:25.0pt;line-height:19.9pt;mso-line-height-rule: exactly;background:transparent"><a name="bookmark36" style="line-height: 14pt; background-color: transparent;"><span class="7"><span style="font-family: SimSun;"><br /> 3.4</span></span></a><span class="7" style="line-height: 14pt; background-color: transparent;">本章小结</span><br clear="ALL" /> <span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 11.5pt;">ACCESS</span></span><span class="2">数据库的建立主要是为了收集试验台每天的运行数据</span><span class="2">，</span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 11.5pt;">ACCESS </span></span><span class="2">数据库与</span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 11.5pt;">Visual</span></span><span class="2"><span lang="EN-US" style="font-family: SimSun;"> </span></span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 11.5pt;">Basic</span></span><span class="2">程序相通信</span><span class="2">，</span><span class="2">数据库的内容来源于</span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 11.5pt;">Visual</span></span><span class="2"><span lang="EN-US" style="font-family: SimSun;"> </span></span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 11.5pt;">Basic</span></span><span class="2">程序所记录</span><span class="2"> </span><span class="2">的试验台相关的运行状态。进入</span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 11.5pt;">Visual</span></span><span class="2"><span lang="EN-US" style="font-family: SimSun;"> </span></span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 11.5pt;">Basic</span></span><span class="2">数据库查询与录入界面如下图所示</span><span class="2">， </span><span class="2">通过点击</span><span class="2">“</span><span class="2">当日数据录入</span><span class="2">”</span><span class="2">按钮即可将当天数据录入</span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 11.5pt;">ACCESS</span></span><span class="2">数据库。</span></p> <p class="21" style="margin-bottom:0cm;margin-bottom:.0001pt;text-align:justify; text-justify:inter-ideograph;text-indent:25.0pt;line-height:19.9pt;mso-line-height-rule: exactly;background:transparent"><span class="2">本章节主要设计了搭建链式刀库及机械手可靠性试验系统所需的控制系统， 设计了电气控制系统的主控制电路和辅助控制电路，选择了控制中枢</span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 11.5pt;">PLC</span></span><span class="2">的型 号，设计了控制中枢</span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 11.5pt;">PLC</span></span><span class="2">控制程序，并选取了上位机人机交互系统，编写了人 机界面程序，最后对进行链式刀库及机械手实验室试验时数据收集方式进行了确定。</span></p> </div> <p><span style="font-size:11.0pt;font-family:宋体;mso-hansi-font-family:"Times New Roman"; mso-bidi-font-family:"Times New Roman";mso-ansi-language:#0400;mso-fareast-language: #0400;mso-bidi-language:AR-SA"><br clear="all" style="page-break-before:always; mso-break-type:section-break" /> </span></p> <p> </p> <p class="MsoNormal"><span style="font-size:9.0pt;font-family:宋体;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">本文采摘自“加工中心链式刀库及机械手可靠性试验方法研究”，因为编辑困难导致有些函数、表格、图片、内容无法显示，有需要者可以在网络中查找相关文章！本文由伯特利数控整理发表文章均来自网络仅供学习参考，转载请注明！</span><span lang="EN-US" style="font-size:9.0pt"> <o:p></o:p></span></p></div> <div 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