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Roman";mso-hansi-font-family:"Times New Roman"">特种加工的生产和发展</span></b></p> <p class="MsoNormal"><span lang="EN-US"> </span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">随着科技与生产的发展，一些高强度、高硬度的新材料不断出现</span><span lang="EN-US">(</span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">如钦合金、硬质合金等难于加工材料，陶瓷、人造金刚石、硅片等非金属材料</span><span lang="EN-US">)</span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">，以及特殊、复杂结构的型面加工</span><span lang="EN-US">(</span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">如薄壁、小孔、窄缝</span><span lang="EN-US">)</span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">，都对机械加工提出了挑战。传统的机械加工很难解决上述问题，有些甚至无法加工。特种加工正是在这种新形势下迅速发展起来的。</span></p> <p class="MsoNormal"><span lang="EN-US"> </span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">所谓特种加工，是直接利用电能、声能、光能、化学能和电化能等能量形式进行加工的一类方法的总称。特种加工的方法很多，常用的有电火花成形穿孔加工、电火花线切割加工、超声波加工、激光加工和电解加工等。</span></p> <p class="MsoNormal"><b><span lang="EN-US"> 2.</span></b><b><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">特种加工的特点</span><span lang="EN-US"><o:p></o:p></span></b></p> <p class="MsoNormal"><span lang="EN-US"> </span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">与传统的切削加工相比，特种加工有如下特点</span><span lang="EN-US">:</span></p> <p class="MsoNormal"><span lang="EN-US"> (1></span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">工具材料的硬度可大大低于工件材料的硬度。因为特种加工的工具与加工零件基本不接触，故可加工超硬材料和精密微细零件。</span></p> <p class="MsoNormal"><span lang="EN-US"> (2></span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">加工是主要用电能、声能、光能、化学能和电化学能等能量，因此不存在切削力一</span><span lang="EN-US">;</span></p> <p class="MsoNormal"><span lang="EN-US"> (3)</span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">加工机理不同于一般金属切削加工，不产生宏观切屑，不产生强烈的弹、塑性变形，故可获得很低的表面粗糙度，其残余应力、冷作硬化等远比一般金属加工小、</span></p> <p class="MsoNormal"><span lang="EN-US"> (4)</span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">加工能量易于控制和转换，故加工范围广、适应性强。</span></p> <p class="MsoNormal"><span lang="EN-US"> 3.</span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">特种加工的分类</span></p> <p class="MsoNormal"><span lang="EN-US"> </span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">特种加工一般按照所利用的能量形式分为以下几类</span><span lang="EN-US">:</span></p> <p class="MsoNormal"><span lang="EN-US"> (1)</span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">电、热能—电火花加工、电子束加工、等离子弧加工</span><span lang="EN-US">;</span></p> <p class="MsoNormal"><span lang="EN-US"> (2)</span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">电、机械能—离子束加工</span><span lang="EN-US">;</span></p> <p class="MsoNormal"><span lang="EN-US"> (3)</span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">电、化学—电解加工、电解抛光</span><span lang="EN-US">;</span></p> <p class="MsoNormal"><span lang="EN-US"> (4)</span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">电、化学能、机械能—电解磨削、电解衍磨</span><span lang="EN-US">;</span></p> <p class="MsoNormal"><span lang="EN-US"> (5)</span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">光、热能—激光加工</span><span lang="EN-US">;</span></p> <p class="MsoNormal"><span lang="EN-US"> (6)</span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">化学能—化学加工</span><span lang="EN-US">.</span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">、化学抛光</span><span lang="EN-US">;</span></p> <p class="MsoNormal"><span lang="EN-US"> (7)</span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">液、气、机械能—磨料喷射加工、磨料流加工、液体喷射加工。</span></p> <p class="MsoNormal"><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">由于特种加工方法具有其他加工方法无可比拟的优点，现已成为机械制造一个新的重要领域，并在现代加工技术中占有越来越重要的地位。本章就电火花加工、电解加工、超生波加工、激光加工、电子束加工、离子束加工等加工方法的工作原理、特点及应有场合作简单介绍。</span></p> <p class="MsoNormal" align="center" style="margin-top:4.5pt;margin-right:0cm; 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