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style="mso-bidi-font-size:10.5pt;font-family:宋体;mso-bidi-font-family:宋体; color:#666666;mso-font-kerning:0pt"> </span></b></p> <p class="MsoNormal" style="text-indent:21.0pt;mso-char-indent-count:2.0"><span lang="EN-US">1</span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">．</span> <span style="font-family: 宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman"">外圆刀编程常见撞刀的错误</span></p> <p class="MsoNormal" style="text-indent:21.0pt;mso-char-indent-count:2.0"><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">外圆刀经常撞刀现象如图</span><span lang="EN-US">1 </span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">这种情况，主要在退刀的过程中</span><span lang="EN-US"> G00 </span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">走刀路线是折线或者是直线而且进给速度快并且不受操作者控制，本例中刀具加工到</span><span lang="EN-US"> 40 </span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">这个外圆后进行退刀，在其刀具退回目标点时移动路线中与</span><span lang="EN-US"> S</span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">Ｒ</span><span lang="EN-US">25 </span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">球发生干涉，与工件发生碰撞，造成撞刀</span> <span style="font-family:宋体; mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman"">这个图的编写</span><span lang="EN-US">:</span></p> <p class="MsoNormal" style="text-indent:21.0pt;mso-char-indent-count:2.0"><span lang="EN-US">M03 S600</span></p> <p class="MsoNormal" style="text-indent:21.0pt;mso-char-indent-count:2.0"><span lang="EN-US">T0101</span></p> <p class="MsoNormal" style="text-indent:21.0pt;mso-char-indent-count:2.0"><span lang="EN-US">G00 X60 Z2 </span><span style="font-family:宋体;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">循环起始点在两个方向都大于工件毛坯尺寸</span></p> <p class="MsoNormal" style="text-indent:21.0pt;mso-char-indent-count:2.0"><span lang="EN-US">G73 U5 W0 </span><span style="font-family:宋体;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">Ｒ</span><span lang="EN-US">5</span></p> <p class="MsoNormal" style="text-indent:21.0pt;mso-char-indent-count:2.0"><span lang="EN-US">G73 P1 Q2 U0. 5 W0 F0. 2</span></p> <p class="MsoNormal" style="text-indent:21.0pt;mso-char-indent-count:2.0"><span lang="EN-US">N1G00 X0 Z2</span></p> <p class="MsoNormal" style="text-indent:21.0pt;mso-char-indent-count:2.0"><span lang="EN-US">G01 Z0</span></p> <p class="MsoNormal" style="text-indent:21.0pt;mso-char-indent-count:2.0"><span lang="EN-US">G03 X28. 6 Z </span><span style="font-family:宋体;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">－</span><span lang="EN-US"> 45. 5 </span><span style="font-family:宋体;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">Ｒ</span><span lang="EN-US">25</span></p> <p class="MsoNormal" style="text-indent:21.0pt;mso-char-indent-count:2.0"><span lang="EN-US">G02 X20 Z </span><span style="font-family:宋体;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">－</span><span lang="EN-US"> 53. 7</span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">Ｒ</span><span lang="EN-US">10</span></p> <p class="MsoNormal" style="text-indent:21.0pt;mso-char-indent-count:2.0"><span lang="EN-US">G01 W </span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">－</span><span lang="EN-US"> 7. 7</span></p> <p class="MsoNormal" style="text-indent:21.0pt;mso-char-indent-count:2.0"><span lang="EN-US">X40</span></p> <p class="MsoNormal" style="text-indent:21.0pt;mso-char-indent-count:2.0"><span lang="EN-US">W </span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">－</span><span lang="EN-US"> 13. 8</span></p> <p class="MsoNormal" style="text-indent:21.0pt;mso-char-indent-count:2.0"><span lang="EN-US">N2 X51 </span><span style="font-family:宋体;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">是工件的最大尺寸</span></p> <p class="MsoNormal" style="text-indent:21.0pt;mso-char-indent-count:2.0"><span lang="EN-US">G70 P1 Q2 S1800 F0. 1</span></p> <p class="MsoNormal" style="text-indent:21.0pt;mso-char-indent-count:2.0"><span lang="EN-US">G00 X100 Z100</span></p> <p class="MsoNormal" style="text-indent:21.0pt;mso-char-indent-count:2.0"><span lang="EN-US">M05</span></p> <p class="MsoNormal" style="text-indent:21.0pt;mso-char-indent-count:2.0"><span lang="EN-US">M30</span></p> <p><img src="/upload/images/201407/14060109140877.jpg" alt="" /></p> <p class="MsoNormal" style="text-indent:21.0pt;mso-char-indent-count:2.0"><span lang="EN-US"> </span></p> <p class="MsoNormal" style="text-indent:21.0pt;mso-char-indent-count:2.0"><span lang="EN-US">2</span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">．</span> <span style="font-family: 宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman"">切槽刀编程常见撞刀的错误</span></p> <p class="MsoNormal" style="text-indent:21.0pt;mso-char-indent-count:2.0"><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">切槽刀常见撞刀现象如图</span><span lang="EN-US">2 </span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">主要有两种情况</span><span lang="EN-US">: 1 </span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">在是进刀过程中刀具与工件</span><span lang="EN-US"> 48 </span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">外圆发生干涉，导致零件报废和刀具碎裂等</span><span lang="EN-US"> 2 </span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">是退刀过程中刀具退刀路线与工件发生不应有的撞击</span> <span style="font-family: 宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman"">在编写程序时针对切槽刀应注意以下三点就可避免切槽刀撞刀现象发生</span><span lang="EN-US">:</span></p> <p class="MsoNormal" style="text-indent:21.0pt;mso-char-indent-count:2.0"><span lang="EN-US">1 </span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">刀具定位时考虑槽两边的尺寸</span></p> <p class="MsoNormal" style="text-indent:21.0pt;mso-char-indent-count:2.0"><span lang="EN-US">2 </span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">编写程序时应单个方向移动</span></p> <p class="MsoNormal" style="text-indent:21.0pt;mso-char-indent-count:2.0"><span lang="EN-US">3 </span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">考虑刀具的最大切深</span></p> <p class="MsoNormal" style="text-indent:21.0pt;mso-char-indent-count:2.0"><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">这个零件的参考程序为</span></p> <p class="MsoNormal" style="text-indent:21.0pt;mso-char-indent-count:2.0"><span lang="EN-US">M03 S400</span></p> <p class="MsoNormal" style="text-indent:21.0pt;mso-char-indent-count:2.0"><span lang="EN-US">T0202</span></p> <p class="MsoNormal" style="text-indent:21.0pt;mso-char-indent-count:2.0"><span lang="EN-US">G00 X50 Z </span><span style="font-family:宋体;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">－</span><span lang="EN-US"> 30 </span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">定位的尺寸大于槽两边的台阶轴的尺寸</span></p> <p class="MsoNormal" style="text-indent:21.0pt;mso-char-indent-count:2.0"><span lang="EN-US">G01 X26 F0. 1</span></p> <p class="MsoNormal" style="text-indent:21.0pt;mso-char-indent-count:2.0"><span lang="EN-US">G04 X1</span></p> <p class="MsoNormal" style="text-indent:21.0pt;mso-char-indent-count:2.0"><span lang="EN-US">G01 X50 </span><span style="font-family:宋体;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">退刀移动到工件以外</span></p> <p class="MsoNormal" style="text-indent:21.0pt;mso-char-indent-count:2.0"><span lang="EN-US">G00 X100 </span><span style="font-family:宋体;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">退刀先退</span><span lang="EN-US"> x </span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">向</span></p> <p class="MsoNormal" style="text-indent:21.0pt;mso-char-indent-count:2.0"><span lang="EN-US">Z100 z </span><span style="font-family:宋体;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">向退刀</span></p> <p class="MsoNormal" style="text-indent:21.0pt;mso-char-indent-count:2.0"><span lang="EN-US">M05</span></p> <p class="MsoNormal" style="text-indent:21.0pt;mso-char-indent-count:2.0"><span lang="EN-US">M30</span></p> <p><img src="/upload/images/201407/14060109261282.jpg" alt="" /></p> <p class="MsoNormal" style="text-indent:21.0pt;mso-char-indent-count:2.0"><span lang="EN-US"> </span></p> <p class="MsoNormal" style="text-indent:21.0pt;mso-char-indent-count:2.0"><span lang="EN-US">3</span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">．</span> <span style="font-family: 宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman"">螺纹刀编程常见撞刀的错误</span></p> <p class="MsoNormal" style="text-indent:21.0pt;mso-char-indent-count:2.0"><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">螺纹刀最常见撞刀现象如图</span><span lang="EN-US">3 </span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">在编写程序时没有注意螺纹刀的</span><span lang="EN-US"> z </span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">向切削极限问题先看这样的一段程序</span><span lang="EN-US">:</span></p> <p class="MsoNormal" style="text-indent:21.0pt;mso-char-indent-count:2.0"><span lang="EN-US">M03 S400</span></p> <p class="MsoNormal" style="text-indent:21.0pt;mso-char-indent-count:2.0"><span lang="EN-US">T0303</span></p> <p class="MsoNormal" style="text-indent:21.0pt;mso-char-indent-count:2.0"><span lang="EN-US">G00 X30 Z2</span></p> <p class="MsoNormal" style="text-indent:21.0pt;mso-char-indent-count:2.0"><span lang="EN-US">G92 X29. 1 Z </span><span style="font-family:宋体;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">－</span><span lang="EN-US"> 23 F2</span></p> <p class="MsoNormal" style="text-indent:21.0pt;mso-char-indent-count:2.0"><span lang="EN-US">X28. 5</span></p> <p class="MsoNormal" style="text-indent:21.0pt;mso-char-indent-count:2.0"><span lang="EN-US">X28</span></p> <p class="MsoNormal" style="text-indent:21.0pt;mso-char-indent-count:2.0"><span lang="EN-US">X27. 6</span></p> <p class="MsoNormal" style="text-indent:21.0pt;mso-char-indent-count:2.0"><span lang="EN-US">X27. 4</span></p> <p class="MsoNormal" style="text-indent:21.0pt;mso-char-indent-count:2.0"><span lang="EN-US">G00 X100 Z100</span></p> <p class="MsoNormal" style="text-indent:21.0pt;mso-char-indent-count:2.0"><span lang="EN-US">M05</span></p> <p class="MsoNormal" style="text-indent:21.0pt;mso-char-indent-count:2.0"><span lang="EN-US">M30</span></p> <p class="MsoNormal" style="text-indent:21.0pt;mso-char-indent-count:2.0"><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">如图</span><span lang="EN-US">3 </span><span style="font-family: 宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman"">用</span><span lang="EN-US"> C </span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">这样的一把螺纹刀进行切削加工，在编写程序时</span><span lang="EN-US"> G92X29. 1 Z </span><span style="font-family:宋体;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">－</span><span lang="EN-US"> 23 F2 </span><span style="font-family:宋体;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">中的</span><span lang="EN-US"> Z </span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">－</span><span lang="EN-US"> 23 </span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">是没有考虑到所使用的刀具，</span><span lang="EN-US">Z </span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">值应该小于且减去螺纹刀尖宽度的一半，</span><span lang="EN-US">z </span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">值小于</span><span lang="EN-US">25 </span><span style="font-family: 宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman"">－</span><span lang="EN-US"> 3 </span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">即小于</span><span lang="EN-US">22</span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">，在实际编写中考虑</span><span lang="EN-US"> Z </span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">向对刀误差等因素，这个程序应改为</span><span lang="EN-US"> G92 X29. 1 Z </span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">－</span><span lang="EN-US">21. 5 F2 </span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">，就可以加工了</span> <span style="font-family:宋体;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">如果用的是</span><span lang="EN-US"> D </span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">这样螺纹刀具在，</span><span lang="EN-US">z </span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">值可以用原来的程序进行加工</span></p> <p><img src="/upload/images/201407/1406010938857.jpg" alt="" /></p> <p class="MsoNormal" style="text-indent:21.0pt;mso-char-indent-count:2.0"><span lang="EN-US"> </span></p> <p class="MsoNormal" style="text-indent:21.0pt;mso-char-indent-count:2.0"><span lang="EN-US">4</span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">．</span> <span style="font-family: 宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman"">用顶尖时撞刀的编程错误</span></p> <p class="MsoNormal" style="text-indent:21.0pt;mso-char-indent-count:2.0"><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">在用到辅助工具时，需要考虑程序的编写，如图</span><span lang="EN-US">4 </span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">这样的一个零件需要用到顶尖，在用到顶尖时应该注意所有的退刀应该单个方向来写</span><span lang="EN-US">G00 x200; z </span><span style="font-family:宋体;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">向退刀要注意退刀工件以外就可以，因为</span><span lang="EN-US"> z </span><span 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background-color:#FFD700; text-decoration:none; display:block;} .izl-rmenu .btn-skype{background:url(/template/CmsEasy_V_408/skin/images/servers/metro_color/r_skype.png) 0px 0px no-repeat; background-color:#FF69B4;} .izl-rmenu .btn-skype:hover{background-color:#8B008B;} .izl-rmenu a.btn-skype,.izl-rmenu a.btn-skype:visited{background:url(/template/CmsEasy_V_408/skin/images/servers/metro_color/r_skype.png) 0px 0px no-repeat; background-color:#FF69B4; text-decoration:none; display:block;} .izl-rmenu .btn-web{background:url(/template/CmsEasy_V_408/skin/images/servers/metro_color/r_web.png) 0px 0px no-repeat; background-color:#008a46;} .izl-rmenu .btn-web:hover{background-color:#00663a;} .izl-rmenu a.btn-web,.izl-rmenu a.btn-web:visited{background:url(/template/CmsEasy_V_408/skin/images/servers/metro_color/r_web.png) 0px 0px no-repeat; background-color:#008a46; text-decoration:none; display:block;} .izl-rmenu 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