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style="text-indent:21.0pt;mso-char-indent-count:2.0"><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">刀具半径补偿是使刀具在所选择的平面内向左或向右偏置一个半径值</span> <span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">编程时只需按照零件轮廓编程</span> <span style="font-family:宋体;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">不需要计算刀具中心运动轨迹</span> <span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">从而方便</span> <span style="font-family:宋体;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">简化计算和程序编制</span> <span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">刀具半径补偿指令主要是</span><span lang="EN-US">G41</span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">、</span><span lang="EN-US">G42</span><span style="font-family: 宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman"">、</span><span lang="EN-US">G40</span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">其中</span><span lang="EN-US">G41</span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">为刀具半径左补偿</span><span lang="EN-US">G42</span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">为刀具半径右补偿</span></p> <p class="MsoNormal" style="text-indent:21.0pt;mso-char-indent-count:2.0"><span lang="EN-US">G40</span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">为取消刀具半径补偿</span> <span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">通常</span> <span style="font-family:宋体;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">刀具半径左补偿</span> <span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">右补偿方向判别方法为</span> <span style="font-family:宋体;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">在补偿平面内</span> <span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">沿着刀具速度方向看</span> <span style="font-family:宋体;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">刀具在轮廓左边为左补偿沿着刀具进给方向看</span> <span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">刀具在轮廓的右边为右补偿</span> <span style="font-family:宋体;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">如图</span><span lang="EN-US">1</span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">所示</span></p> <p class="MsoNormal" style="text-indent:21.0pt;mso-char-indent-count:2.0"><span lang="EN-US"><img src="/upload/images/201407/14055198401214.jpg" alt="" /><br /> <!--[endif]--></span></p> <p class="MsoNormal" style="text-indent:21.0pt;mso-char-indent-count:2.0"><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">刀具半径补偿过程中</span> <span style="font-family:宋体;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">其运动轨迹为刀具半径补偿建立</span> <span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">刀具半径补偿的执行和刀具半径补偿的取消三个过程</span></p> <p class="MsoNormal" style="text-indent:21.0pt;mso-char-indent-count:2.0"><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">刀具半径补偿的建立</span> <span style="font-family:宋体;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">在刀具半径补偿的建立过程中</span> <span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">要避免刀具运动过程中发生碰撞或过切</span></p> <p class="MsoNormal" style="text-indent:21.0pt;mso-char-indent-count:2.0"><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">刀具半径补偿的执行建立刀具半径补偿后</span> <span style="font-family:宋体; mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman"">刀具在运行中始终按偏离一个指定值进行运动系统在进入补偿状态时不得变换补偿平面</span> <span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">否则会发生报警</span></p> <p class="MsoNormal" style="text-indent:21.0pt;mso-char-indent-count:2.0"><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">刀具半径补偿的取消</span> <span style="font-family:宋体;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">用</span><span lang="EN-US">G40</span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">取消刀具半径补偿</span> <span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">此状态也是编程开始所处的状态</span> <span style="font-family:宋体; mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman"">只有在直线移动命令中才能取消补偿运行</span> <span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">否则只能取消补偿状态</span></p> <p class="MsoNormal" style="text-indent:21.0pt;mso-char-indent-count:2.0"><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">使用中需注意</span> <span style="font-family:宋体;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">建立</span> <span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">取消刀补时</span> <span style="font-family:宋体;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">即使用</span><span lang="EN-US">G41 </span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">、</span><span lang="EN-US">G42</span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">、</span><span lang="EN-US">G40 </span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">指令的程序段必须使用</span><span lang="EN-US">G00</span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">或</span><span lang="EN-US">G01</span><span style="font-family: 宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman"">指令</span> <span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">不得使用</span><span lang="EN-US">G02</span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">或</span><span lang="EN-US">G03</span><span style="font-family: 宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman"">当刀具半径补偿取负值时</span> <span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">和</span> <span style="font-family:宋体;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">的功能互换</span> <span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">一般情况下</span> <span style="font-family:宋体;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">刀具切削中都是沿切线方向切入和退出</span></p> <p class="MsoNormal" style="text-indent:21.0pt;mso-char-indent-count:2.0"><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">刀具长度补偿</span></p> <p class="MsoNormal" style="text-indent:21.0pt;mso-char-indent-count:2.0"><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">刀具长度补偿功能用于</span> <span style="font-family:宋体;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">轴方向的刀具长度补偿</span> <span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">它可使刀具在轴方向的实际位移量大于或小于编程给定位移量</span> <span style="font-family: 宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman"">即程序中</span> <span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">坐标值</span> <span style="font-family:宋体;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">即刀具长度补偿使刀具垂直于走刀平面方向</span> <span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">偏移一个刀具长度修正值</span></p> <p class="MsoNormal" style="text-indent:21.0pt;mso-char-indent-count:2.0"><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">有了刀具长度补偿功能</span> <span style="font-family:宋体;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">当加工中刀具因磨损</span> <span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">重磨</span> <span style="font-family:宋体;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">换新刀而发生长度变化时</span> <span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">可不必修改程序中的坐标值</span> <span style="font-family:宋体;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">只要修改存放在寄存器中刀具长度补偿值即可</span> <span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">其次</span> <span style="font-family:宋体;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">若加工一个零件需要用几把刀</span> <span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">各刀的长度不同</span> <span style="font-family:宋体;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">编程时不必考虑刀具长短对坐标值的影响</span> <span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">只要吧其中一把刀设为标准刀</span> <span style="font-family:宋体;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">其余各刀相对标准刀设置长度补偿值即可</span> <span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">如图</span><span lang="EN-US">2</span></p> <p class="MsoNormal" style="text-indent:21.0pt;mso-char-indent-count:2.0"><span lang="EN-US"><img src="/upload/images/201407/14055198611057.jpg" alt="" /><br /> <!--[endif]--></span></p> <p class="MsoNormal" style="text-indent:21.0pt;mso-char-indent-count:2.0"><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">刀具长度补偿主要是</span><span lang="EN-US">G43</span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">、</span><span lang="EN-US">G44</span><span style="font-family: 宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman"">、</span><span lang="EN-US">G49,</span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman"; mso-hansi-font-family:"Times New Roman"">其中</span><span lang="EN-US">G43</span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">为刀具长度正补偿</span><span lang="EN-US">,G44</span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">为刀具长度负补偿</span><span lang="EN-US">,G49</span><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">为取消刀具长度补偿</span> <span style="font-family:宋体;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">一般而言</span> <span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">刀具长度补偿对于两坐标和三坐标联动数控加工是有效的</span> <span style="font-family: 宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family:"Times New Roman"">但对于刀具摆动的四</span> <span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">五坐标联动的数控加工</span> <span style="font-family:宋体;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">刀具补偿则无效</span></p> <p class="MsoNormal" style="text-indent:21.0pt;mso-char-indent-count:2.0"><span style="font-family:宋体;mso-ascii-font-family:"Times New Roman";mso-hansi-font-family: "Times New Roman"">夹具偏置补偿</span></p> <p class="MsoNormal" style="text-indent:21.0pt;mso-char-indent-count:2.0"><span style="font-family: 宋体;">与刀具长度抵偿和半径抵偿相同</span><span style="font-family: Tahoma;"> </span><span style="font-family: 宋体;">能够使编程人员不必思考刀具的长短和巨细</span><span style="font-family: Tahoma;"> </span><span style="font-family: 宋体;">夹具偏置能够让编程人员不思考工件和夹具的位置而运用夹具偏置</span><span style="font-family: Tahoma;"> </span><span style="font-family: 宋体;">当一台加工中间在加工小的工件时</span><span style="font-family: Tahoma;"> </span><span style="font-family: 宋体;">工装上一次能够装夹几个工件</span><span style="font-family: Tahoma;"> </span><span style="font-family: 宋体;">编程人员不必思考每一个工件在编程时的坐标零点而只需依照各自的编程零点进行编程</span><span style="font-family: Tahoma;"> </span><span style="font-family: 宋体;">然后运用夹具偏置来移动机床在每一个工件上的编程零点</span><span style="font-family: Tahoma;"> </span><span style="font-family: 宋体;">夹具偏置是运用夹具偏置指令</span><span lang="EN-US" style="font-family: Tahoma;">G54 -G59</span><span style="font-family: 宋体;">来履行的</span><span style="font-family: Tahoma;"> </span><span style="font-family: 宋体;">还有一种方法即是运用</span><span lang="EN-US" style="font-family: Tahoma;">G92</span><span style="font-family: 宋体;">指令设置坐标系</span><span style="font-family: Tahoma;"> </span><span style="font-family: 宋体;">当一个工件加工完成之后</span><span style="font-family: Tahoma;"> </span><span style="font-family: 宋体;">加工下一个工件时运用</span><span lang="EN-US" style="font-family: Tahoma;">G92</span><span style="font-family: 宋体;">来从头设定新的工件坐标系</span><span lang="EN-US" style="font-family: Tahoma;"><o:p></o:p></span></p> <p class="MsoNormal" align="center" style="margin-top:4.5pt;margin-right:0cm; margin-bottom:7.5pt;margin-left:0cm;text-align:center;line-height:13.5pt; mso-pagination:widow-orphan;mso-outline-level:1"><b><span style="mso-bidi-font-size: 10.5pt;font-family:宋体;mso-bidi-font-family:宋体;color:#666666;mso-font-kerning: 0pt">本文由<span lang="EN-US"> </span></span></b><b><u><span style="mso-bidi-font-size: 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class="news-list list-border list-border-w"> <div class="list-date"> <span>05</span> <p>2024-11</p> </div> <h4><a title="五轴线性刀路的局部能量光顺和避免方法" href="/bethel/5-aix/show-2960.html" target="_blank">五轴线性刀路的局部能量光顺和避免方法</a></h4> <p>宇匠数控 备注：为保证文章的完整度，本文核心内容由PDF格式显示，如未有显示请刷新或转换浏览器尝试，手机浏览可能无法正常使用！本文摘要：１）本文建立了基于转角向量和双弦弓高的局部能量光顺算法，该方法以刀心点光顺前后最大许用偏移量作为约束，通过计算拐角处微小线段局部能量最优解，可使… <a href="/bethel/5-aix/show-2960.html" target="_blank">[了解更多]</a></p> </div> <div class="news-list list-border list-border-w"> <div class="list-date"> <span>05</span> <p>2024-11</p> </div> <h4><a title="五轴加工中心和五轴钻攻中心在机测量探头补偿" href="/bethel/5-aix/show-2959.html" target="_blank">五轴加工中心和五轴钻攻中心在机测量探头补</a></h4> <p>在机测量技术由于其成本低、检测效率高、无需二次装夹等优势被广泛用于零件加工测量当中，使得五轴加工中心和五轴钻攻中心，同时又兼具测量功能。在机测量系统的构成如图1所示，硬件部分主要是由高精度探头、信号接收器、机床整个本体，软件部分由机床控制系统、测量软件等组成[8]。待零件加工完成… <a href="/bethel/5-aix/show-2959.html" target="_blank">[了解更多]</a></p> </div> <!-- 内容列表结束 --> </div> <!-- 相关文章结束 --> <!-- 页底推荐图文产品开始 --> <hr class="featurette-divider"> <!-- 页面标题开始 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