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体的结合面，从而得到机床整个主轴箱温度场的分布结果，通过机床主轴箱跑车实验， 验证主轴箱有限元热分析模型的准确性。<br /> 5.1主轴箱热特性分析<br /> 5.1.1主轴箱温度场的建立<br /> 以第三、四章对主轴及ZF减速箱的有限元建模及温度场分析为基础，对机床主 轴箱整体进行温度场分析。减速箱内齿轮由于啮合所产生的热量对主轴箱整体的影响 较小，所以在对主轴箱整体温度场进行探宄时，忽略减速箱内尺寸的发热，只考虑轴 承的发热，外加热载荷、边界条件等与上述主轴、减速箱分析时设置相同。ZF减速 箱采用螺纹紧固连接的方式固定在主轴箱上端面，二者之间存在热传导。<br /> 图5.1所示为主轴箱稳态温度场分析结果，由图可知，与ZF减速箱分析的情况相 对应的，温度最高处仍然位于减速箱齿轮轴轴转速最高的轴承位置，最高温度约为 8rc，与第四章减速箱单独分析时最高温度相比略低，这是因为在主轴箱整体分析时 忽略了减速箱内部齿轮的发热。主轴箱整体温度范围为26.9~81.208°C。温度高处集中 在减速箱与主轴箱连接处以及内部主轴齿轮安装处，远离热源且暴露在空气中的部分 温度最低，整体温度呈现出沿热源向外发散式扩散的趋势。<br /> 5.1.2主轴箱箱体温度场分析及热变形<br /> (1)箱体温度场分析<br /> 主轴箱箱体温度场分布见图5.3，由图可知，温度最高处出现在减速箱与主轴箱 的配合表面，温度约达到了70°C，但只是局部高温，限定在比较小的区域范围内。因 为主轴箱体在结构上并不对称，在左侧面上有一个圆柱形的通孔，存在着局部的差异， 所以温度场在左右方向上并不是完全对称的。左右侧边温度范围在26.9~43.3°C，前端 面温度基本在34.525°C，后端面温度维持在最低温度26.9°C。<br /> (2)主轴箱热变形分析结果<br /> 将主轴箱稳态温度场的分析结果作为热载荷，对主轴箱箱体进行热变形分析。设 置箱体约束、初始以及边界条件，即得到主轴箱箱体在三个方向上的热变形量。由分 析结果可知，主轴箱在Z方向上达到变形的最大值，最大变形出现在主轴箱体后方， 约为23.38pm，主轴箱在这个方上发生形变对主轴加工精度的影响较小。主轴箱在X 轴正方向上最大形变量为7.409pm，在X轴负方向上最大形变量为7.205pm;在Y轴正 方向上最大形变量为13.958pm，在Y轴负方向上最大形变量为13.73pm;在Z轴正方向 上最大形变量为13.5pm，在Z轴负方向上的最大形变量为23.386pm。</p></div> <div class="blank30"></div> <!-- tag --> <div class="blank10"></div> 标签： <a href='/index.php?case=tag&act=show&tag=%E5%8A%A0%E5%B7%A5%E4%B8%AD%E5%BF%83' target='_blank'>加工中心</a> <!-- 分类 --> <div class="blank10"></div> 分类： <a href='/bethel/type/jnc/type-1.html' target='_blank'>加工中心</a> <div class="blank30"></div> <!--自动调用自定义字段--> <div class="blank20"></div> <div class="blank30"></div> <!-- 投票 --> <script src="/index.php?case=vote&act=view&aid=1442"></script> <!-- 自定义表单开始 --> <!-- 自定义表单结束 --> <div class="blank60"></div> <!-- 上下页开始 --> <div id="page"> <strong>上一篇</strong><a href="/bethel/news/show_1441.html">卧式镗铣加工中心ZF减速箱热变形分析</a> <div class="blank10"></div> <strong>下一篇</strong><a href="/bethel/news/show_1443.html">卧式镗铣加工中心的主轴箱整体温度场实验与仿真结果对比</a> </div> <!-- 上下页结束 --> </div><!-- /container --> <!-- 相关文章开始 --> <div class="blank60"></div> <!-- 页面标题开始 --> <div class="title"> <h3><a><a 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