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"/images/banner/s5.jpg"; var randomBgIndex = Math.round( Math.random() * 4 ); //输出随机的背景图 document.write('<style>.banner{background:url(' + bodyBgs[randomBgIndex] + ') no-repeat 50% bottom}</style>'); //]]> </script> <section> <div class="banner" style="height:160px;"> </div> </section> <!-- 面包屑导航开始 --> <div class="container "> <nav class="sub_menu"> <ol class="breadcrumb"><span class="glyphicon glyphicon-list"></span> <li><a href="/">网站首页</a></li> <li><a title="技术文章" href="/bethel/NC">技术文章</a></li> <li><a title="数控文章" href="/bethel/news">数控文章</a></li> </ol> </nav> </div> <!--/sub_menu--><!-- 面包屑导航结束 --> <!-- 页面标题开始 --> <div class="title"> <h3><a>—种用于雕铣加工中心切削液的精密过滤装置<small></small></a></h3> </div> <!-- 页面标题结束 --> <hr class="featurette-divider"> <!-- 中部开始 --> <div class="container"> <!-- 正文 --> <div class="lead" id="print"> <p> 近年来，随着IT行业的高速发展，客户对IT产 品质量及做工工艺要求也越来越高，尤其是对IT产 品外壳的表面光泽度、边角的手感度等的要求高。例 如手机外壳、平板电脑的外壳等做工要求都非常高。<br /> 为了达到IT产品外壳的加工工艺[1-2]要求，除 了对数控机床本身及加工刀具要求高外，最主要就是 加工中切削液的过滤精度要高（矣5 pm)。如果切削 液过滤精度低，切削液中的杂质颗粒就会在刀具的作 用下刮擦伤加工工件表面，使得工件表面的光泽度及 手感度差，达不到产品工艺要求。目前主要用于数控 <a href='https://www.yujiangcnc.com/bethel/cnc/show_431.html' target='_blank'>雕铣机</a>床的精密过滤装置包括滚筒纸带过滤装置、旋 液分离加纤维过滤装置。以上两种过滤装置具有占地 面积大、过滤精度低等缺点，达不到要求。文中介绍 一种全新的精密过滤装置，它具有集精密过滤和油水 分离于一体、过滤精度高（矣5 pm )、自动控制稳 定、除油率高等特点。<br /> 1精密过滤装置简介<br /> 如图1所示，该数控雕铣机床切削液精密过滤装 置可以充分满足数控雕铣机床铣削加工工艺对冷却液 的要求。精密过滤装置主要由旋液分离器、纳米材料 制成的直回式固液油水分离器、浸人式泵、切削液槽 总成、仪表、阀门、电磁流量计、液位计、管路及控 制柜等组成，可实现切削液的自动固液分离油水分离 功能。该数控雕铣机床精密过滤装置具有过滤精度 高、结构紧凑、体积小、噪声低、性能平稳、安装简 单、使用方便、液位反馈及报警等特点。<br /> 其工作原理如下：供液泵将污浊切削液输送到旋 液分离器，旋液分离器[3]对切削液中20 pm以上的 金属屑进行分离，分离后的切削液进人直回式固液油 水分离器[4-6]。20 pm以上固体颗粒和切削液中的大 部分机油分离出来，过滤后切削液中颗粒大小不大于5 pm。之后清洁切削液进人切削液槽，并由浸人式 泵输送至机床使用处。其控制原理流程图如图2所示。</p> <p>2精密过滤装置的实际应用<br /> 该精密过滤装置被用在某公司新研制的DX500J 金属雕铣加工中心上。在现场连续试切300个零件， 合格率达到97%，机床对某加工工序的工序能力指数Cpk值在1.33?1.67之间，加工精度足够，可以允 许一定的外来因素波动，满足客户对产品加工工艺要求。<br /> 3结论<br /> 经过反复地试验，发现该精密过滤装置能够满足 IT相关产品外壳加工工艺对切削液的过滤精度要求。 此外使用该精密过滤装置还提高了切削液的利用率、 产品的合格率、机床的可靠性，减少了机床的停机时 间，降低了维修服务成本，较好地满足了客户的需 求。</p> <p> </p> <p class="MsoNormal" style="line-height:11.0pt"><b><span style="font-family:"微软雅黑","sans-serif";mso-ascii-font-family: Tahoma;mso-hansi-font-family:Tahoma">伯特利数控相关产品：</span></b><span style="font-family:"微软雅黑","sans-serif";mso-ascii-font-family:Tahoma;mso-hansi-font-family: Tahoma">加工中心</span><span lang="EN-US">,</span><span style="font-family:"微软雅黑","sans-serif"; mso-ascii-font-family:Tahoma;mso-hansi-font-family:Tahoma">钻攻中心</span><span lang="EN-US">,</span><span style="font-family:"微软雅黑","sans-serif";mso-ascii-font-family: Tahoma;mso-hansi-font-family:Tahoma">高速加工中心</span><span lang="EN-US">,</span><span style="font-family:"微软雅黑","sans-serif";mso-ascii-font-family:Tahoma;mso-hansi-font-family: Tahoma">立式加工中心</span><span lang="EN-US">,</span><span style="font-family:"微软雅黑","sans-serif"; mso-ascii-font-family:Tahoma;mso-hansi-font-family:Tahoma">雕铣机</span></p> <p> </p></div> <div class="blank30"></div> <!-- tag --> <div class="blank10"></div> 标签： 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target='_blank'>加工中心</a> <a href='/index.php?case=tag&act=show&t=wap&tag=%E9%9B%95%E9%93%A3%E6%9C%BA' target='_blank'>雕铣机</a> <small>相关内容</small></a></h3> <p></p> <span>——</span> </div> <!-- 页面标题结束 --> <hr class="featurette-divider"> <div class="container list-container"> <!-- 内容列表开始 --> <div class="news-list list-border list-border-w"> <div class="list-date"> <span>11</span> <p>2024-12</p> </div> <h4><a title="U600S五轴加工中心视频" href="/bethel/video/show-3042.html" target="_blank">U600S五轴加工中心视频</a></h4> <p>此视频详细介绍了U600S高性能五轴加工中心各种参数及说明！… <a href="/bethel/video/show-3042.html" target="_blank">[了解更多]</a></p> </div> <div class="news-list list-border list-border-w"> <div class="list-date"> <span>05</span> <p>2024-11</p> </div> <h4><a title="六角亭五轴加工工艺" href="/bethel/5-aix/show-2966.html" target="_blank">六角亭五轴加工工艺</a></h4> <p>本文以组合式六角亭模型为实例，分析工艺难点与加工可行性，指出该模型的加工难点是模型形状不规则和整体刚性差，并通过设计新的工艺方案解决加工难点，完成了模型整体的加工。新的加工工艺有助于提高加工效率和精度，为五轴数控加工提供了一个典型案例，对于五轴加工中心数控加工也具有指导作用和重要… <a href="/bethel/5-aix/show-2966.html" target="_blank">[了解更多]</a></p> </div> <div class="news-list list-border list-border-w"> <div class="list-date"> <span>05</span> <p>2024-11</p> </div> <h4><a title="自适应控制方法在混联五轴加工中心中的应用" href="/bethel/5-aix/show-2965.html" target="_blank">自适应控制方法在混联五轴加工中心中的应用</a></h4> <p>宇匠数控 备注：为保证文章的完整度，本文核心内容由PDF格式显示，如未有显示请刷新或转换浏览器尝试，手机浏览可能无法正常使用！本文摘要：通过对混联五轴加工中心自适应深度学习控制方法的 研 究，可 知 此 方 法 的 创 新 之 处 在 于：１）建 立 了 机 床 的 运 动 学 … <a href="/bethel/5-aix/show-2965.html" target="_blank">[了解更多]</a></p> </div> <div class="news-list list-border list-border-w"> <div class="list-date"> <span>05</span> <p>2024-11</p> </div> <h4><a title="五轴加工中心和五轴钻攻中心在机测量探头补偿" href="/bethel/5-aix/show-2959.html" target="_blank">五轴加工中心和五轴钻攻中心在机测量探头补</a></h4> <p>在机测量技术由于其成本低、检测效率高、无需二次装夹等优势被广泛用于零件加工测量当中，使得五轴加工中心和五轴钻攻中心，同时又兼具测量功能。在机测量系统的构成如图1所示，硬件部分主要是由高精度探头、信号接收器、机床整个本体，软件部分由机床控制系统、测量软件等组成[8]。待零件加工完成… <a href="/bethel/5-aix/show-2959.html" target="_blank">[了解更多]</a></p> </div> <div class="news-list list-border list-border-w"> <div class="list-date"> <span>05</span> <p>2024-11</p> </div> <h4><a title="五轴加工中心进给系统动态误差影响因素" href="/bethel/5-aix/show-2958.html" target="_blank">五轴加工中心进给系统动态误差影响因素</a></h4> <p>加工精度是影响机床性能和产品质量的主要难题，也是制约国家精密制造能力的重要因素。本文以五轴加工中心为对象，针对提升机床精度进行了研究。并且随着科技的发展，精密的仪器和零件在生产实践中占据的分量逐渐增加，在数控机床这种精密机器精度不断提高的同时，必须控制内外界环境的随机影响因素在… <a href="/bethel/5-aix/show-2958.html" target="_blank">[了解更多]</a></p> </div> <!-- 内容列表结束 --> </div> <!-- 相关文章结束 --> <!-- 页底推荐图文产品开始 --> <hr class="featurette-divider"> <!-- 页面标题开始 --> <div class="title"> <h3 class="wow bounceInDown" data-wow-delay="0.5s"><a href="/bethel/cnc">产品中心<small></small></a></h3> <span>——</span> </div> <!-- 页面标题结束 --> <div class="container"> <div class="blank30"></div> <!-- 中部开始 --> <div class="row"> <div class="col-xs-12 col-sm-3 col-md-3 col-lg-3"> <p></p> <p><a title="" href="/bethel/cnc" class="content-bottom-list-more">Learn more</a></p> </div> <div class="col-xs-12 col-sm-9 col-md-9 col-lg-9"> <div class="row"> 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