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transparent;">目前，整个机械加工行业尤其是重型卡车行业 由于产业过剩，正处于产业调整期，因此对零件质 量提出了更高的要求。零件的追溯性也就成为了我 们要重视的问题。目前，一些壳体类零件的标识主 要有以下两种方式：一是用记号笔在零件上做标 记，如图1,这样标识有以下不足：1、湿加工以后零 件表面有切削液残留，记号笔写不上去，要等水分 蒸发干以后才能写上去，现场会积压一部分在制</span><span style="line-height: 20.4pt; background-color: transparent;">品，不利于物流通畅；</span></p> <div class="Section1"> <p class="90" style="margin:0cm;margin-bottom:.0001pt;text-align:justify; text-justify:inter-ideograph;text-indent:24.0pt;line-height:20.4pt;mso-line-height-rule: exactly;background:transparent"><span class="9">2、由于不同班次操作工的习惯不一样,标识位 置和标识内容不能做到统一，甚至有时会出现操作 工忘写标识，零件就转下道工序的情况;3、装配完 喷漆以后，零件标识就会被油漆盖住，也就无法实 现追溯性了。二是采用打标机来做标识，但是会增 加设备成本和人力成本，而且在不同工序间进行转 件，有零件磕碰的隐患。针对以上问题，我们想利用 加工中心的优势，将标识的内容编制成若干子程 序，然后根据不同的需求调用相应的子程序即可。 但是，由于加工的时间和日期是变化的，因此，不能 调用固定的子程序来实现，我们结合加工中心宏程 序可用宏变量编程的特点，编制宏程序，调用系统 时间和日期参数,通过判断识别，调用相应的子程 序组合成零件标识中的时间、曰期。</span></p> <p class="90" style="margin:0cm;margin-bottom:.0001pt;text-align:justify; text-justify:inter-ideograph;text-indent:24.0pt;line-height:20.4pt;mso-line-height-rule: exactly;background:transparent"><span class="9">宏程序，它是一种特殊的子程序，是用户根据 实际需要，用变量，计算指令，控制指令等编制的用</span><span class="9" style="line-height: 20.65pt; background-color: transparent;">以完成某一机能的指令集合。特点</span><span class="9" style="line-height: 20.65pt; background-color: transparent;"><span lang="EN-US">：</span></span><span class="9Garamond" style="line-height: 20.65pt; background-color: transparent;"><span lang="EN-US" style="font-size: 10.5pt;">i</span></span><span class="9" style="line-height: 20.65pt; background-color: transparent;"><span style="font-family: SimSun;">,</span></span><span class="9" style="line-height: 20.65pt; background-color: transparent;">可以引用变 量，可以通过主程序给变量赋值。2,变量之间可以 进行四则运算，函数运算。3,增加了逻辑处理功能。</span></p> <p class="90" style="margin:0cm;margin-bottom:.0001pt;text-align:justify; text-justify:inter-ideograph;text-indent:25.0pt;line-height:20.65pt;mso-line-height-rule: exactly;background:transparent"><span class="9">具体的思路及方法如下:我们将将</span><span class="9"><span style="font-family: SimSun;">0-9</span></span><span class="9">这十个 数字、</span><span class="9Garamond"><span lang="EN-US" style="font-size: 10.5pt;">A</span></span><span class="9"><span style="font-family: SimSun;">-</span></span><span class="9Garamond"><span lang="EN-US" style="font-size: 10.5pt;">Z</span></span><span class="9">这26个字母、外加“：”和等要用到 的符号分别编写成</span><span class="9Garamond"><span lang="EN-US" style="font-size: 10.5pt;">G</span></span><span class="9">代码子程序，如数字0用子程 序01300编制雕刻子程序，当需要雕刻如加工零件 编号、加工单位、操作者等固定信息是，只需要将相 应的数字和字母组合，雕刻位置用坐标系平移指令 </span><span class="9Garamond"><span lang="EN-US" style="font-size: 10.5pt;">G</span></span><span class="9"><span style="font-family: SimSun;">52</span></span><span class="9">来确定就可以实现了。而加工时间和日期由于 是变量，相对要复杂一点。以</span><span class="9Garamond"><span lang="EN-US" style="font-size: 10.5pt;">FANUC</span></span><span class="9">系统为例，宏 变量#3011为系统日期变量，形式为8位数，如当 </span><span class="93pt">前为2012年1月15日，#3011变量值为 </span><span class="9">20120115,我们标识只能调用单个字符的子程序， 而没有相应的字符串子程序，因此，只能将#3011 拆分成8个字符，分别判断后调用相应的子程序组 合起来就可以了，我们以年份的第一个和第二个字 符为例，具体的判断及调用程序如下：</span></p> <p class="90" style="margin-top:0cm;margin-right:0cm;margin-bottom:8.5pt; margin-left:0cm;text-align:justify;text-justify:inter-ideograph;text-indent: 25.0pt;line-height:10.5pt;mso-line-height-rule:exactly;background:transparent"><span class="9"><span style="font-family: SimSun;">#1=</span></span><span class="9Garamond"><span lang="EN-US" style="font-size: 10.5pt;">FIX</span></span><span class="9"><span style="font-family: SimSun;">[#3011/10000000]</span></span></p> <p class="90" style="margin-top:0cm;margin-right:0cm;margin-bottom:6.7pt; margin-left:0cm;text-align:justify;text-justify:inter-ideograph;line-height: 10.0pt;mso-line-height-rule:exactly;background:transparent"><span class="9">(取系统日期的第一位取整赋值给#1</span><span class="9"><span style="font-family: SimSun;">)</span></span></p> <p class="90" style="margin-top:0cm;margin-right:0cm;margin-bottom:7.65pt; margin-left:0cm;text-align:justify;text-justify:inter-ideograph;text-indent: 25.0pt;line-height:10.0pt;mso-line-height-rule:exactly;background:transparent"><span class="9">#21=1300+#1</span></p> <p class="90" style="margin-top:0cm;margin-right:0cm;margin-bottom:6.3pt; margin-left:0cm;text-align:justify;text-justify:inter-ideograph;line-height: 10.0pt;mso-line-height-rule:exactly;background:transparent"><span class="9"><span style="font-family: SimSun;">(#1+1300</span></span><span class="9">构成子辦的辦号）</span></p> <p class="90" style="margin-top:0cm;margin-right:0cm;margin-bottom:8.5pt; margin-left:0cm;text-align:justify;text-justify:inter-ideograph;text-indent: 25.0pt;line-height:10.5pt;mso-line-height-rule:exactly;background:transparent"><span class="9Garamond"><span lang="EN-US" style="font-size: 10.5pt;">M</span></span><span class="9"><span style="font-family: SimSun;">98</span></span><span class="9Garamond"><span lang="EN-US" style="font-size: 10.5pt;">P</span></span><span class="9"><span style="font-family: SimSun;">#21</span></span></p> <p class="90" style="margin-top:0cm;margin-right:0cm;margin-bottom:6.3pt; margin-left:0cm;text-align:justify;text-justify:inter-ideograph;line-height: 10.0pt;mso-line-height-rule:exactly;background:transparent"><span class="9">(调用相应的子程序</span><span class="9"><span lang="EN-US">）</span></span></p> <p class="90" style="margin-top:0cm;margin-right:0cm;margin-bottom:8.25pt; margin-left:0cm;text-align:justify;text-justify:inter-ideograph;text-indent: 25.0pt;line-height:10.5pt;mso-line-height-rule:exactly;background:transparent"><span class="9Garamond"><span lang="EN-US" style="font-size: 10.5pt;">G</span></span><span class="9"><span style="font-family: SimSun;">52</span></span><span class="9Garamond"><span lang="EN-US" style="font-size: 10.5pt;">X</span></span><span class="9"><span style="font-family: SimSun;">4.</span></span><span class="9Garamond"><span lang="EN-US" style="font-size: 10.5pt;">Y</span></span><span class="9"><span style="font-family: SimSun;">0</span></span></p> <p class="90" style="margin:0cm;margin-bottom:.0001pt;text-align:justify; text-justify:inter-ideograph;line-height:10.0pt;mso-line-height-rule:exactly; background:transparent"><span class="9">(坐标平移至第二个字符的位置）</span></p> <p class="90" align="center" style="margin-top:0cm;margin-right:0cm;margin-bottom: 0cm;margin-left:5.0pt;margin-bottom:.0001pt;text-align:center;line-height:21.35pt; mso-line-height-rule:exactly;background:transparent"><span class="9"><span style="font-family: SimSun;">#2=</span></span><span class="9Garamond"><span lang="EN-US" style="font-size: 10.5pt;">FIX</span></span><span class="9"><span style="font-family: SimSun;">[#30</span></span><span class="9">11/1</span><span class="9"><span style="font-family: SimSun;">000000]-# </span></span><span class="9">1 </span><span class="9"><span style="font-family: SimSun;">* </span></span><span class="9">1 〇<br /> (取系统日期的第二位取整赋值给#2</span><span class="9"><span style="font-family: SimSun;">)</span></span></p> <p class="90" style="margin-top:0cm;margin-right:0cm;margin-bottom:7.65pt; margin-left:0cm;text-align:justify;text-justify:inter-ideograph;text-indent: 25.0pt;line-height:10.0pt;mso-line-height-rule:exactly;background:transparent"><span class="9">#22=#2+1300</span></p> <p class="90" style="margin-top:0cm;margin-right:0cm;margin-bottom:6.3pt; margin-left:0cm;text-align:justify;text-justify:inter-ideograph;line-height: 10.0pt;mso-line-height-rule:exactly;background:transparent"><span class="9"><span style="font-family: SimSun;">(#2+1300</span></span><span class="9">构成子程序的程序号</span><span class="9"><span lang="EN-US">）</span></span></p> <p class="90" style="margin-top:0cm;margin-right:0cm;margin-bottom:8.5pt; margin-left:0cm;text-align:justify;text-justify:inter-ideograph;text-indent: 25.0pt;line-height:10.5pt;mso-line-height-rule:exactly;background:transparent"><span class="9Garamond"><span lang="EN-US" style="font-size: 10.5pt;">M</span></span><span class="9"><span style="font-family: SimSun;">98</span></span><span class="9Garamond"><span lang="EN-US" style="font-size: 10.5pt;">P</span></span><span class="9"><span style="font-family: SimSun;">#22</span></span></p> <p class="90" style="margin:0cm;margin-bottom:.0001pt;text-align:justify; text-justify:inter-ideograph;line-height:10.0pt;mso-line-height-rule:exactly; background:transparent"><span class="9">(调用相应的子程序</span><span class="9"><span lang="EN-US">）</span></span></p> <span style="font-size:10.0pt;font-family:宋体;mso-hansi-font-family:"Times New Roman"; mso-bidi-font-family:"Times New Roman";mso-ansi-language:#0400;mso-fareast-language: #0400;mso-bidi-language:AR-SA"><br clear="all" /> </span> <p class="90" style="margin:0cm;margin-bottom:.0001pt;text-align:justify; text-justify:inter-ideograph;text-indent:28.0pt;line-height:20.65pt;mso-line-height-rule: exactly;background:transparent"><span class="9">宏程序里应用了大量的编程技巧。</span></p> <p class="90" style="margin-top:0cm;margin-right:0cm;margin-bottom:16.9pt; margin-left:0cm;text-align:justify;text-justify:inter-ideograph;text-indent: 28.0pt;line-height:20.65pt;mso-line-height-rule:exactly;background:transparent"><span class="9">后面的字符的判断及调用方法和以上程序类 似，就不在一一列举。时间的调用方法和日期一样， 只是调用参数不同，</span><span class="9Garamond"><span lang="EN-US" style="font-size: 10.5pt;">FANUC</span></span><span class="9">系统时间宏变量为 #3012,其构成为6位数，如下午16:15:14表示为 161514,同样，其调用和判断程序和日期程序类似， 只是时、分、秒中间字符用“：”隔开即可。通过上述 方法，我们对零件的标识编制程序，用</span><span class="9Garamond"><span lang="EN-US" style="font-size: 10.5pt;">R</span></span><span class="9"><span style="font-family: SimSun;">1</span></span><span class="9">球头铣刀 雕刻深度为</span><span class="9"><span style="font-family: SimSun;">0.1</span></span><span class="9Garamond"><span lang="EN-US" style="font-size: 10.5pt;">MM</span></span><span class="9">时的雕刻效果如下图2。</span></p> <p class="90" style="margin-top:0cm;margin-right:0cm;margin-bottom:16.9pt; margin-left:0cm;text-align:justify;text-justify:inter-ideograph;text-indent: 28.0pt;line-height:20.65pt;mso-line-height-rule:exactly;background:transparent"><span style="font-size:9.0pt;font-family:宋体;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman";mso-bidi-font-family: "Times New Roman";mso-font-kerning:1.0pt;mso-ansi-language:EN-US;mso-fareast-language: ZH-CN;mso-bidi-language:AR-SA">本文由伯特利数控整理发表文章均来自网络仅供学习参考，转载请注明！</span></p> </div> <p><span style="font-size:10.0pt;font-family:宋体;mso-hansi-font-family:"Times New Roman"; mso-bidi-font-family:"Times New Roman";mso-ansi-language:#0400;mso-fareast-language: #0400;mso-bidi-language:AR-SA"><br clear="all" style="page-break-before:always; mso-break-type:section-break" /> </span></p></div> <div class="blank30"></div> <!-- tag --> <div class="blank10"></div> 标签： <a href='/index.php?case=tag&act=show&tag=%E5%AE%8F%E7%A8%8B%E5%BA%8F' 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