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style="text-indent:21.0pt;line-height:11.3pt;mso-line-height-rule: exactly;background:transparent"><span class="23">机床是属于高速运转的机械。机床的主轴旋转速度低则每分钟数 百转，高则每分钟上万转至几十万转。高速旋转的工件和/或刀具存在 飞出危险。可造成人身伤害甚至死亡。工件或刀具的装夹不牢固，造成 工件或刀具飞出；防护装置或装配不符合要求，对飞出的工件或刀具 防护不住。都会引发事故，因此机床的外防护就显得尤为重要。本文以 </span><span class="23TimesNewRoman"><span lang="EN-US">HMC</span></span><span class="23"><span style="font-family: SimSun;">63</span></span><span class="23TimesNewRoman"><span lang="EN-US">e</span></span><span class="23">加工中心为研究对象，从安全角度重点研究工作区与非工作区 的防护设计。</span></p> <p class="230" align="center" style="text-align:center;text-indent:0cm;line-height: 11.3pt;mso-line-height-rule:exactly;background:transparent"><span class="23">1</span><span class="23MingLiU"><span style="font-size: 10pt;">、</span></span><span class="23TimesNewRoman"><span lang="EN-US">HMC</span></span><span class="23"><span style="font-family: SimSun;">63</span></span><span class="23TimesNewRoman"><span lang="EN-US">e</span></span><span class="23">加工中心描述</span></p> <p class="230" align="left" style="text-indent: 21pt; line-height: 11.3pt; background: transparent;"><span class="23">机床设计的总体布局为纵、横床身呈倒</span><span class="23TimesNewRoman"><span lang="EN-US">T</span></span><span class="23">字型结构，立柱横向左右 移动（</span><span class="23TimesNewRoman">X</span><span class="23">轴行程</span><span class="23"><span style="font-family: SimSun;">1000</span></span><span class="23TimesNewRoman"><span lang="EN-US">mm</span></span><span class="23"><span style="font-family: SimSun;">)</span></span><span class="23TimesNewRoman1"><span style="font-size: 6pt;">,</span></span><span class="23">主轴箱上下移动</span><span class="23"><span lang="EN-US">（</span></span><span class="23TimesNewRoman"><span lang="EN-US">Y</span></span><span class="23">轴行程</span><span class="23"><span style="font-family: SimSun;">900</span></span><span class="23TimesNewRoman"><span lang="EN-US">mm</span></span><span class="23"><span style="font-family: SimSun;">)</span></span><span class="23">,工作合 在床身上纵向前后移动</span><span class="23"><span lang="EN-US">（</span></span><span class="23TimesNewRoman"><span lang="EN-US">Z</span></span><span class="23">轴行程</span><span class="23"><span style="font-family: SimSun;">900</span></span><span class="23TimesNewRoman"><span lang="EN-US">mm</span></span><span class="23"><span style="font-family: SimSun;">)</span></span><span class="23MingLiU"><span style="font-size: 10pt;">。</span></span><span class="23">床身采用整体式铸造床身， 刚性好；机床工作合为牙盘转</span><span class="23"><span lang="EN-US">（</span></span><span class="23"><span style="font-family: SimSun;">1° </span></span><span class="23TimesNewRoman"><span lang="EN-US">X</span></span><span class="23"><span style="font-family: SimSun;">360)</span></span><span class="23TimesNewRoman1"><span style="font-size: 6pt;">,</span></span><span class="23">回转由交流伺服电机驱动， 经皮带减速与蜗杆连接，保证分度精度；液压自动夹紧、松开，运动准确 可靠。工作合回转采用推力向心轴承支承，运动平稳、定位精度高，承载 能力大；双交换工作合站，采用浮起式直接回转结构，交换时间为</span><span class="23"><span style="font-family: SimSun;">12</span></span><span class="23TimesNewRoman"><span lang="EN-US">s</span></span><span class="23"><span lang="EN-US">。</span></span><span class="23"><span lang="EN-US" style="font-family: SimSun;"> </span></span><span class="23">当_个工作合工作时，另_个工作合进行零件装卸，可减少辅助时间，提 高效率；机床设有全封闭防护间，正面和侧面均有拉门，操作方便、安 全。</span><span class="23TimesNewRoman"><span lang="EN-US">X</span></span><span class="23"><span lang="EN-US">、</span></span><span class="23TimesNewRoman"><span lang="EN-US">Y</span></span><span class="23"><span lang="EN-US">、</span></span><span class="23TimesNewRoman"><span lang="EN-US">Z</span></span><span class="23">均有防锈金属防护拉板，防止冷却液、切屑飞溅，有效防止 铁屑及冷却液的飞溅对导轨的侵蚀，保护导轨及丝杠，提高使用寿命； 排屑采用中间冲刷排屑</span><span class="23MingLiU"><span style="font-size: 10pt;">，</span></span><span class="23">排屑快速</span><span class="23MingLiU"><span style="font-size: 10pt;">，</span></span><span class="23">减少机床热变形</span><span class="23MingLiU"><span style="font-size: 10pt;">，</span></span><span class="23">有利提高精度。</span></p> <p class="230" align="center" style="text-align:center;text-indent:0cm;line-height: 11.3pt;mso-line-height-rule:exactly;background:transparent"><span class="23">2、工作区与非工作区之间的防护设计</span></p> <p class="230" style="text-indent:21.0pt;line-height:11.3pt;mso-line-height-rule: exactly;background:transparent"><span class="23">防护的重要作用之一就是需要隔离上料区 和工作区，又要进行上料区和工作区的托板交 换。在此称之为回转门防护。</span></p> <p class="230" style="text-indent:21.0pt;line-height:11.3pt;mso-line-height-rule: exactly;background:transparent"><span class="23">回转门通过回转轴旋转，并通过底下抬起 装置抬起落下，从而隔离了工作合的空间，这 样就使得工作区与上下料区分开。回转门两侧 加密封胶条更好的阻挡了工作区的水屑。回转 门中间还设有可供工作者观察的透明玻璃。</span></p> <p class="230" align="center" style="text-align:center;text-indent:0cm;line-height: 11.3pt;mso-line-height-rule:exactly;background:transparent"><span class="23">3、工作区防护设计</span></p> <p class="230" style="text-indent:21.0pt;line-height:11.3pt;mso-line-height-rule: exactly;background:transparent"><span class="23">工作区是工件加工的地方。也就是主轴加 工的地方。也是防护设计的重点。机床在工件加工时候有喷淋水，刀具 的内高压冷却水和刀具的外部冷却水</span><span class="23MingLiU"><span style="font-size: 10pt;">。</span></span><span class="23">所以这里的防护首先要能够挡 水，而且不能漏水。再就是阻挡加工中心高速加工工件时候产生飞溅的 铁屑。并且将铁屑引到排屑器，然后由螺旋排屑器排出。</span></p> <p class="230" align="left" style="text-indent: 21pt; line-height: 11.3pt; background: transparent;"><span class="23">设计理念：首先，工作区的水屑都是通过螺旋排屑器排到水箱里 面。其次，工作区需要人工观察，检测等，所以需要开侧拉门。考虑到 </span><span class="23TimesNewRoman"><span lang="EN-US">HMC</span></span><span class="23"><span style="font-family: SimSun;">63</span></span><span class="23TimesNewRoman"><span lang="EN-US">e</span></span><span class="23">的吊装问题等，所以侧拉门的宽度首先要大于工作合的最大宽 度，而且操作者进入工作区也要自如。最终确定本机床的开门宽度。满 足了以上要求。当然工作区的防护应该是密闭的</span><span class="23MingLiU"><span style="font-size: 10pt;">。</span></span><span class="23">所以初步构思如下： 在主轴换刀处加换刀门，门设计在工作区防护外面，所以密闭不是那么 好，下面设计了接水板</span><span class="23MingLiU"><span style="font-size: 10pt;">，</span></span><span class="23">接水板上设计有回流口使渗出来和换刀时掉下 来的水通过接水口回流到排屑槽里面。见图</span><span class="23"><span style="font-family: SimSun;">3-1</span></span></p> <p><span class="23"><span style="font-size: 7.5pt;">防护罩随着工作合前后移动可收缩。而且做成山形状。使水屑均快 速流入排屑槽里。</span></span><span class="23TimesNewRoman"><span lang="EN-US" style="font-size: 7.5pt;">XY</span></span><span class="23"><span style="font-size: 7.5pt;">防护罩阻挡加工区和立柱后面的非加工区。侧拉</span></span><span class="Exact" style="line-height: 11.55pt; text-align: justify; background-color: transparent;">门设计在机床的右侧。连接回转门和</span><span class="TimesNewRoman" style="line-height: 11.55pt; text-align: justify; background-color: transparent;"><span lang="EN-US">XY</span></span><span class="Exact" style="line-height: 11.55pt; text-align: justify; background-color: transparent;">防护罩左右两侧防护设计成上 直下倾斜的防护罩，使切屑液和铁屑快速流入排屑槽里面。另外值得_ 提的是，在设计初考虑到了防护与机床床身的连接问题，所以对床身外 边留有加工面和螺钉孔，使得防护在设计与装配中家少了不少问题。</span></p> <p class="230" style="text-indent:23.0pt;line-height:11.3pt;mso-line-height-rule: exactly;background:transparent"><span class="23TimesNewRoman"><span lang="EN-US">HMC</span></span><span class="23"><span style="font-family: SimSun;">63</span></span><span class="23TimesNewRoman"><span lang="EN-US">e</span></span><span class="23">加工中心带有自动换刀装置。在机床需要换刀的时候，换 刀装置要把刀具送到主轴上；不换刀的时候，换刀装置和主轴分开，即 和工作区域分开。另外，由于</span><span class="23TimesNewRoman"><span lang="EN-US">HMC</span></span><span class="23"><span style="font-family: SimSun;">63</span></span><span class="23TimesNewRoman"><span lang="EN-US">e</span></span><span class="23">换刀速度在几秒中，所以在此处 设计了自动换刀门，用气缸带动换刀门往复运动，因为门的运动速度虽 然比较快，但是轻便，所以选择了比较经济实惠而且轻便的</span><span class="23TimesNewRoman"><span lang="EN-US">THK</span></span><span class="23">线性 滑轨。另外考虑到机床工作区前后比较大，所以换刀防护门选择了前后 移动。机械手要从主轴上抓刀拨出，然后旋转换刀，所以换刀开门尺寸 要大于机械手的拔刀尺寸和回转半径。（注：此处说的刀都应该按刀库中 最大最长刀具来计算</span><span class="23"><span style="font-family: SimSun;">)</span></span><span class="23">只有很好的了解了机床防护的制作过程及加工设 备，才可以更好的设计出合理的机床防护。</span></p> <p class="230" style="text-align: left; text-indent: 0cm; line-height: 11.3pt; background: transparent;"><span class="23">5、加工中心防护大部分是采用板料来制作的</span><span class="a" style="line-height: 10px;">其加工流程</span><span class="a" style="line-height: 10px;"><span lang="EN-US">一</span></span><span class="a" style="line-height: 10px;">般是:图纸的展开设计——激光/剪床备料——折弯——铆焊成型——喷漆/喷塑</span><span style="line-height: 15.4000005722046px;">备料主要应依据零件的尺寸、几何形状、材料、板料厚度、批量、加 工精度和切口。</span></p> <p class="230" style="text-indent:23.0pt;line-height:11.3pt;mso-line-height-rule: exactly;background:transparent"><span class="23">质量要求等，选择合适的裁料方法。一般有剪裁、冲裁、割裁等几 种方法。而剪裁常用设备有龙门剪床、滚剪机和振动剪板机等。冲裁设 备即冲压加工设备，简称冲床。割裁一般指用气体燃料如氧、乙炔气体 火焰切割板料的工艺。常用的设备有激光切割机，折弯机。接下来就是 板焊件的焊接，最后还有表面处理如油漆，喷涂等。</span></p> <p class="230" align="center" style="text-align:center;text-indent:0cm;line-height: 11.3pt;mso-line-height-rule:exactly;background:transparent"><span class="23">结语</span></p> <p> </p> <p class="230" style="margin-bottom:78.0pt;text-indent:23.0pt;line-height:11.3pt; mso-line-height-rule:exactly;background:transparent"><span class="23">在机床的设计■、制造和运行过程中，安全防护措施应该作为一项重 要的指标，数控机床防护罩的设计应遵循安全防护装置的设计原则，以 保证作业环境和人身安全。</span></p> <p class="230" style="margin-bottom:78.0pt;text-indent:23.0pt;line-height:11.3pt; mso-line-height-rule:exactly;background:transparent"> </p> <p class="MsoNormal"><span style="font-size:9.0pt;font-family:宋体;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman"">本文由伯特利数控整理发表文章均来自网络仅供学习参考，转载请注明！</span><span lang="EN-US" style="font-size:9.0pt"><o:p></o:p></span></p></div> <div class="blank30"></div> <!-- tag --> <div class="blank10"></div> 标签： <a href='/index.php?case=tag&act=show&tag=%E5%8A%A0%E5%B7%A5%E4%B8%AD%E5%BF%83' target='_blank'>加工中心</a> <a href='/index.php?case=tag&act=show&tag=%E6%95%B0%E6%8E%A7%E5%8A%A0%E5%B7%A5%E4%B8%AD%E5%BF%83' target='_blank'>数控加工中心</a> <a href='/index.php?case=tag&act=show&tag=CNC%E5%8A%A0%E5%B7%A5%E4%B8%AD%E5%BF%83' target='_blank'>CNC加工中心</a> <a href='/index.php?case=tag&act=show&tag=%E6%95%B0%E6%8E%A7%E6%9C%BA%E5%BA%8A' 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href="/bethel/5-aix/show-2861.html" target="_blank">[了解更多]</a></p> </div> <div class="news-list list-border list-border-w"> <div class="list-date"> <span>04</span> <p>2024-11</p> </div> <h4><a title="双转台五轴加工中心动态特性分析及薄弱环节辨识研究" href="/bethel/5-aix/show-2858.html" target="_blank">双转台五轴加工中心动态特性分析及薄弱环节</a></h4> <p>数控机床的动力学特性是影响机床加工精度和效率的重要因素，结合面刚度变化及机床加工空间位置变化等因素会导致机床的动力学参数发生改变，影响机床的加工性能。为了探究五轴加工中心和五轴钻攻中心的动态特性及其影响因素，本文围绕转台轴承结合面刚度和加工空间位姿对双转台五轴机床的工作台回转系统… <a href="/bethel/5-aix/show-2858.html" target="_blank">[了解更多]</a></p> </div> <div class="news-list list-border list-border-w"> <div class="list-date"> <span>04</span> <p>2024-11</p> </div> <h4><a title="双转台五轴加工中心旋转轴位置无关几何精度" href="/bethel/5-aix/show-2857.html" target="_blank">双转台五轴加工中心旋转轴位置无关几何精度</a></h4> <p>本文提出一种基于差分演化算法且无需简化机床旋转轴几何误差模型的旋转轴ＰＩＧＥｓ辨 识方 法。首 先 基 于 经 典 的 球 杆 仪 轴 向、径 向 测 量 模式 辨 识 旋 转 轴 的ＰＩＧＥｓ，获 得ＰＩＧＥｓ初 始 解，然后利用差分演化算法整体优化求解旋转轴ＰＩＧ－Ｅｓ，获 … <a href="/bethel/5-aix/show-2857.html" target="_blank">[了解更多]</a></p> </div> <div class="news-list list-border list-border-w"> <div class="list-date"> <span>04</span> <p>2024-11</p> </div> <h4><a title="铣削负载与位姿相关的五轴加工中心多体动力学建模" href="/bethel/5-aix/show-2856.html" target="_blank">铣削负载与位姿相关的五轴加工中心多体动力</a></h4> <p>本文综合考虑铣削载荷、加工位置、机床姿态和结合部接触特性，建立了一种具有低自由度的双转台五轴加工中心动力学模型。并设计实际铣削工况时双转台五轴加工中心动力学特性实验，将实验得到的数据进行处理并与模型计算的结果进行对比，验证多体动力学模型的准确性。在此基础上，设计均匀设计试验分析不… <a href="/bethel/5-aix/show-2856.html" target="_blank">[了解更多]</a></p> </div> <div class="news-list list-border list-border-w"> <div class="list-date"> <span>04</span> <p>2024-11</p> </div> <h4><a title="木工五轴加工中心实木家具加工质量分析" href="/bethel/5-aix/show-2855.html" target="_blank">木工五轴加工中心实木家具加工质量分析</a></h4> <p>影响木工五轴加工中心实木家具加工质量的因素很多，要提高加工质量和生产效率，可以从操作人员、五轴加工中心、器具、加工现场、工艺等五个方面入手，建立落实完善各种标准制度。另外，企业还要重视人员的培训和数据库的建立，才能提高加工质量，逐步实现实木家具生产数字化转型升级。… <a href="/bethel/5-aix/show-2855.html" target="_blank">[了解更多]</a></p> </div> <!-- 内容列表结束 --> </div> <!-- 相关文章结束 --> <!-- 页底推荐图文产品开始 --> <hr class="featurette-divider"> <!-- 页面标题开始 --> 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