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10.5pt;">4.5</span></span><span class="20" style="line-height: 13pt; text-align: justify; background-color: transparent;"><span style="font-size: 10.5pt;">现场换刀系统换刀频率</span></span></p> <div class="Section1"> <p class="21" style="text-align:justify;text-justify:inter-ideograph;text-indent: 25.0pt;background:transparent"><span class="2SimSun30"><span style="font-size: 10.5pt;">现场换刀频率</span></span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 10.5pt;">(The</span></span><span class="2SimSun30"><span lang="EN-US" style="font-size: 10.5pt; font-family: SimSun;"> </span></span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 10.5pt;">tool</span></span><span class="2SimSun30"><span lang="EN-US" style="font-size: 10.5pt; font-family: SimSun;"> </span></span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 10.5pt;">change</span></span><span class="2SimSun30"><span lang="EN-US" style="font-size: 10.5pt; font-family: SimSun;"> </span></span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 10.5pt;">frequency</span></span><span class="2SimSun30"><span style="font-size: 10.5pt; font-family: SimSun;">, 7</span></span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 10.5pt;">TCF</span></span><span class="2SimSun30"><span style="font-size: 10.5pt; font-family: SimSun;">)</span></span><span class="2SimSun30"><span style="font-size: 10.5pt;">是指换刀系统在单位时间</span></span><span class="2SimSun30"><span style="font-size: 10.5pt;"> </span></span><span class="2SimSun30"><span style="font-size: 10.5pt;">内的换刀次数。现场平均换刀间隔时间</span></span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 10.5pt;">(The</span></span><span class="2SimSun30"><span lang="EN-US" style="font-size: 10.5pt; font-family: SimSun;"> </span></span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 10.5pt;">average</span></span><span class="2SimSun30"><span lang="EN-US" style="font-size: 10.5pt; font-family: SimSun;"> </span></span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 10.5pt;">time</span></span><span class="2SimSun30"><span lang="EN-US" style="font-size: 10.5pt; font-family: SimSun;"> </span></span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 10.5pt;">interval</span></span><span class="2SimSun30"><span lang="EN-US" style="font-size: 10.5pt; font-family: SimSun;"> </span></span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 10.5pt;">tool</span></span><span class="2SimSun30"><span lang="EN-US" style="font-size: 10.5pt; font-family: SimSun;"> </span></span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 10.5pt;">changer</span></span><span class="2SimSun30"><span style="font-size: 10.5pt; font-family: SimSun;">, </span></span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 10.5pt;">Z</span></span><span class="2SimSun30"><span style="font-size: 10.5pt; font-family: SimSun;">477</span></span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 10.5pt;">rC</span></span><span class="2SimSun30"><span style="font-size: 10.5pt; font-family: SimSun;">)</span></span><span class="2SimSun30"><span style="font-size: 10.5pt;">是指换刀系统换一次刀的平均间隔时间。现场平均故障间隔时间换刀频</span></span><span class="2SimSun30"><span style="font-size: 10.5pt;"> </span></span><span class="2SimSun30"><span style="font-size: 10.5pt;">率</span></span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 10.5pt;">（The</span></span><span class="2SimSun30"><span lang="EN-US" style="font-size: 10.5pt; font-family: SimSun;"> </span></span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 10.5pt;">number</span></span><span class="2SimSun30"><span lang="EN-US" style="font-size: 10.5pt; font-family: SimSun;"> </span></span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 10.5pt;">between</span></span><span class="2SimSun30"><span lang="EN-US" style="font-size: 10.5pt; font-family: SimSun;"> </span></span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 10.5pt;">MTBRrA</span></span><span class="2SimSun30"><span style="font-size: 10.5pt; font-family: SimSun;">^</span></span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 10.5pt;">MTBF</span></span><span class="2SimSun30"><span style="font-size: 10.5pt; font-family: SimSun;">)</span></span><span class="2SimSun30"><span style="font-size: 10.5pt;">是指换刀系统在平均故障间隔时间</span></span><span style="font-size:10.5pt"><o:p></o:p></span></p> <p class="21" style="text-align:justify;text-justify:inter-ideograph;background: transparent"><span class="2SimSun30"><span style="font-size: 10.5pt;">内的换刀次数。直接采集换刀频数非常麻烦，尤其是在现场施工的情况下，必须 派人时刻盯着换刀系统，系统换一次刀，统计一次换刀时间点,非常不便利。经 过观察统计，加工时间包括换刀时间和工步持续时间这两部分，换刀时间比较短， </span></span><span class="2SimSun17"><span style="font-size: 10.5pt;">一般在</span></span><span class="2SimSun17"><span style="font-size: 10.5pt; font-family: SimSun;">5</span></span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 10.5pt;">s</span></span><span class="2SimSun30"><span style="font-size: 10.5pt; font-family: SimSun;">~10</span></span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 10.5pt;">s</span></span><span class="2SimSun30"><span style="font-size: 10.5pt;">之间，工步持续时间比较长，一般在</span></span><span class="2SimSun30"><span style="font-size: 10.5pt; font-family: SimSun;">3</span></span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 10.5pt;">min</span></span><span class="2SimSun30"><span style="font-size: 10.5pt; font-family: SimSun;">~2</span></span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 10.5pt;">h</span></span><span class="2SimSun30"><span style="font-size: 10.5pt;">之间，故相对于工</span></span><span style="font-size:10.5pt"><br clear="all" style="mso-special-character:line-break;page-break-before:always" /> <o:p></o:p></span></p> <p class="21" style="margin-right:10.0pt;text-align:justify;text-justify:inter-ideograph; background:transparent"><span class="2SimSun30"><span style="font-size: 10.5pt;">步持续时间，换刀时间比较短，可以省掉，这样换刀频率就可以通过采集零件工 步数以及工步持续时间来计算，采集的数据也就由直接采集换刀时间点换成采集 零件加工工步数以及每道工步的时间，这些数据都可以通过相应的程序来查询， 非常的便利，而且节省时间。</span></span><span style="font-size:10.5pt"><o:p></o:p></span></p> <p class="21" style="margin-right:10.0pt;text-align:justify;text-justify:inter-ideograph; text-indent:28.0pt;background:transparent"><span class="2SimSun30"><span style="font-size: 10.5pt;">考虑到单个零件或者少量零件加工时，加工工艺可能由于人工操作的原因出 现时间误差，为了降低此类误差甚至是消除，只采集大批量加工的数据，并且大 批量加工中调试件（首件</span></span><span class="2SimSun30"><span style="font-size: 10.5pt; font-family: MingLiU;">）</span></span><span class="2SimSun30"><span style="font-size: 10.5pt;">不予考虑，只考虑稳定加工中的参数。</span></span><span style="font-size: 10.5pt"><o:p></o:p></span></p> <p class="21" style="margin-right:10.0pt;text-align:justify;text-justify:inter-ideograph; text-indent:28.0pt;background:transparent"><span class="2SimSun30"><span style="font-size: 10.5pt;">通过对现场加工中心8台换刀系统2000个小时的跟踪统计，将记录的零件 工步数以及每道工步的加工时间统计在附录1表</span></span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 10.5pt;">A</span></span><span class="2SimSun30"><span style="font-size: 10.5pt; font-family: SimSun;">-8</span></span><span class="2SimSun30"><span style="font-size: 10.5pt;">中。部分统计结果见附录3 表</span></span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 10.5pt;">C</span></span><span class="2SimSun30"><span style="font-size: 10.5pt; font-family: SimSun;">-1</span></span><span class="2SimSun30"><span style="font-size: 10.5pt; font-family: MingLiU;">，</span></span><span class="2SimSun30"><span style="font-size: 10.5pt;">最终处理后的数据见附录3表</span></span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 10.5pt;">C</span></span><span class="2SimSun30"><span style="font-size: 10.5pt; font-family: SimSun;">-2</span></span><span class="2SimSun30"><span style="font-size: 10.5pt; font-family: MingLiU;">。</span></span><span style="font-size:10.5pt"><o:p></o:p></span></p> <p class="21" style="margin-bottom:4.6pt;text-align:justify;text-justify:inter-ideograph; text-indent:28.0pt;line-height:11.5pt;mso-line-height-rule:exactly;background: transparent"><span class="2SimSun30"><span style="font-size: 10.5pt;"> </span></span></p> <p class="21" style="margin-bottom:4.6pt;text-align:justify;text-justify:inter-ideograph; text-indent:28.0pt;line-height:11.5pt;mso-line-height-rule:exactly;background: transparent"><span class="2SimSun17"><span style="font-size: 10.5pt;">通过附录3表</span></span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 10.5pt;">C</span></span><span class="2SimSun30"><span style="font-size: 10.5pt; font-family: SimSun;">-1</span></span><span class="2SimSun30"><span style="font-size: 10.5pt;">以及公式</span></span><span class="2SimSun30"><span style="font-size: 10.5pt; font-family: MingLiU;">（</span></span><span class="2SimSun30"><span style="font-size: 10.5pt; font-family: SimSun;">4.54)</span></span><span class="2SimSun30"><span style="font-size: 10.5pt;">可得：</span></span><span style="font-size: 10.5pt"><o:p></o:p></span></p> <p class="21" style="margin-bottom:.2pt;text-align:justify;text-justify:inter-ideograph; line-height:11.5pt;mso-line-height-rule:exactly;background:transparent"><span class="2SimSun30"><span style="font-size: 10.5pt; font-family: SimSun;">7</span></span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 10.5pt;">TCF</span></span><span class="2SimSun30"><span style="font-size: 10.5pt;">现场=</span></span><span class="2SimSun30"><span style="font-size: 10.5pt; font-family: SimSun;">0.074</span></span><span class="2SimSun30"><span style="font-size: 10.5pt;">次</span></span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 10.5pt;">/min</span></span><span class="210pt1"><span style="font-size: 10.5pt;">，</span></span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 10.5pt;">rA</span></span><span class="2SimSun30"><span style="font-size: 10.5pt; font-family: SimSun;">77</span></span><span class="2SimSun30"><span style="font-size: 10.5pt; font-family: MingLiU;">：</span></span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 10.5pt;">TC</span></span><span class="2SimSun30"><span style="font-size: 10.5pt;">现场=13</span></span><span class="2SimSun30"><span style="font-size: 10.5pt; font-family: SimSun;">.5</span></span><span class="2SimSun30"><span style="font-size: 10.5pt;">1 </span></span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 10.5pt;">min</span></span><span class="2SimSun30"><span style="font-size: 10.5pt; font-family: SimSun;">/ </span></span><span class="2SimSun10"><span style="font-size: 10.5pt;">次，现场=</span></span><span class="2SimSun10"><span style="font-size: 10.5pt; font-family: SimSun;">9569.088</span></span><span class="2SimSun30"><span style="font-size: 10.5pt; font-family: SimSun;"> </span></span><span class="2SimSun30"><span style="font-size: 10.5pt;">次。</span></span><span style="font-size: 10.5pt"><o:p></o:p></span></p> <p class="21" style="margin-top:0cm;margin-right:9.0pt;margin-bottom:14.75pt; margin-left:0cm;text-align:justify;text-justify:inter-ideograph;line-height: 20.15pt;mso-line-height-rule:exactly;background:transparent"><span class="2SimSun30"><span style="font-size: 10.5pt;">即现场试验换刀频率为</span></span><span class="2SimSun30"><span style="font-size: 10.5pt; font-family: SimSun;">0.074</span></span><span class="2SimSun30"><span style="font-size: 10.5pt;">次，现场平均换刀间隔时间为</span></span><span class="2SimSun30"><span style="font-size: 10.5pt; font-family: SimSun;">13. 51</span></span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 10.5pt;">min</span></span><span class="2SimSun30"><span style="font-size: 10.5pt; font-family: MingLiU;">，</span></span><span class="2SimSun30"><span style="font-size: 10.5pt;">现场平 均故障时间间隔换刀频率为</span></span><span class="2SimSun30"><span style="font-size: 10.5pt; font-family: SimSun;">9569. </span></span><span class="2SimSun30"><span style="font-size: 10.5pt;">088次。从这也可以看出现场换刀系统的换刀 频率很低，自动换刀系统故障短时间难以暴露。</span></span><span style="font-size:10.5pt"><o:p></o:p></span></p> <p class="22" style="margin-top:0cm;margin-right:0cm;margin-bottom:12.3pt; margin-left:0cm;text-align:justify;text-justify:inter-ideograph;line-height: 13.0pt;mso-line-height-rule:exactly;mso-pagination:lines-together;page-break-after: avoid;background:transparent"><a name="bookmark53"><span class="20"><span style="font-size: 10.5pt;">4.6</span></span></a><span class="20"><span style="font-size: 10.5pt;">实验室换刀系统换刀频率</span></span><span style="font-size:10.5pt"><o:p></o:p></span></p> <p class="21" style="margin-right:9.0pt;text-align:justify;text-justify:inter-ideograph; text-indent:28.0pt;background:transparent"><span class="2SimSun30"><span style="font-size: 10.5pt;">实验室换刀系统换刀频率</span></span><span class="2SimSun30"><span style="font-size: 10.5pt; font-family: SimSun;">7</span></span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 10.5pt;">TCF</span></span><span class="2SimSun30"><span style="font-size: 10.5pt;">是指在实验室条件下，换刀系统在单位时间 内的换刀次数。换刀频率试验数据来源于从2011~2013年间对实验室圆盘式刀库 自动换刀系统试验数据的统计，具体数据见附录3表</span></span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 10.5pt;">C</span></span><span class="2SimSun30"><span style="font-size: 10.5pt; font-family: SimSun;">-3</span></span><span class="2SimSun30"><span style="font-size: 10.5pt; font-family: MingLiU;">。</span></span><span style="font-size:10.5pt"><o:p></o:p></span></p> <p class="490" align="right" style="margin-top:0cm;margin-right:0cm;margin-bottom: 3.7pt;margin-left:0cm;text-align:right;line-height:11.0pt;mso-line-height-rule: exactly;background:transparent"><span lang="EN-US" style="font-size:10.5pt; mso-fareast-font-family:宋体;mso-fareast-language:ZH-CN"> </span></p> <p class="490" align="right" style="margin-top:0cm;margin-right:0cm;margin-bottom: 3.7pt;margin-left:0cm;text-align:right;line-height:11.0pt;mso-line-height-rule: exactly;background:transparent"><span lang="EN-US" style="font-size:10.5pt; mso-fareast-font-family:宋体;mso-fareast-language:ZH-CN"> </span></p> <p class="21" style="text-align:justify;text-justify:inter-ideograph;text-indent: 28.0pt;background:transparent"><span class="2SimSun30"><span style="font-size: 10.5pt;">实验室换刀频率与加工中心换刀频率对比发现，实验换刀频率为</span></span><span class="2SimSun30"><span style="font-size: 10.5pt; font-family: SimSun;">6.0696</span></span><span class="2SimSun30"><span style="font-size: 10.5pt;">次 每分钟，而现场换刀频率只有</span></span><span class="2SimSun30"><span style="font-size: 10.5pt; font-family: SimSun;">0.074</span></span><span class="2SimSun30"><span style="font-size: 10.5pt;">次每分钟。故相比于现场换刀频率，实验室 换刀频率更高。</span></span><span style="font-size:10.5pt"><o:p></o:p></span></p> <p class="21" style="text-align:justify;text-justify:inter-ideograph;text-indent: 28.0pt;background:transparent"><span class="2SimSun30"><span style="font-size: 10.5pt;">现场平均故障时间间隔换刀频率为</span></span><span class="2SimSun30"><span style="font-size: 10.5pt; font-family: SimSun;">9569. </span></span><span class="2SimSun30"><span style="font-size: 10.5pt;">088次，在实验室试验下，达到现 场平均故障间隔时间换刀频率只需要</span></span><span class="2SimSun30"><span style="font-size: 10.5pt; font-family: SimSun;">26. 28</span></span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 10.5pt;">h</span></span><span class="2SimSun30"><span style="font-size: 10.5pt; font-family: MingLiU;">。</span></span><span class="2SimSun30"><span style="font-size: 10.5pt;">由于误差等原因，这个时间可近 似为</span></span><span class="2SimSun30"><span style="font-size: 10.5pt; font-family: SimSun;">78. 84</span></span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 10.5pt;">h</span></span><span class="2SimSun21"><span style="font-size: 10.5pt; font-family: SimSun;">,</span></span><span class="2SimSun21"><span style="font-size: 10.5pt;">而现场需要</span></span><span class="2SimSun21"><span style="font-size: 10.5pt; font-family: SimSun;">2168</span></span><span class="2TimesNewRoman"><span lang="EN-US" style="font-size: 10.5pt;">h</span></span><span class="2SimSun30"><span style="font-size: 10.5pt; font-family: MingLiU;">。</span></span><span class="2SimSun30"><span style="font-size: 10.5pt;">故实验室试验在短时间内就能达到现场试验很 长时间才能达到的效果。</span></span><span style="font-size:10.5pt"><o:p></o:p></span></p> <p class="21" style="margin-bottom:11.55pt;text-align:justify;text-justify:inter-ideograph; text-indent:28.0pt;background:transparent"><span class="2SimSun30"><span style="font-size: 10.5pt;">综上所知，实验室试验有利于短时间激发盘式刀库的故障，暴露其薄弱环节。</span></span><span style="font-size:10.5pt"><o:p></o:p></span></p> <p class="22" style="margin-top:0cm;margin-right:0cm;margin-bottom:7.6pt; margin-left:0cm;line-height:13.0pt;mso-line-height-rule:exactly;mso-pagination: lines-together;page-break-after:avoid;background:transparent"><a name="bookmark56"><span class="20"><span style="font-size: 10.5pt;">4.8</span></span></a><span class="20"><span style="font-size: 10.5pt;">本章小结</span></span><span style="font-size:10.5pt"><o:p></o:p></span></p> <p class="21" style="text-align:justify;text-justify:inter-ideograph;text-indent: 28.0pt;line-height:23.3pt;mso-line-height-rule:exactly;background:transparent"><span class="2SimSun30"><span style="font-size: 10.5pt;">本章针对不同类型的试验数据的分析方法进行了研宄。从整体上来讲，试验 数据分为两种类型：一种为盘式刀库自动换刀系统的故障数据。根据样本量的不 同，实验室故障数据和现场故障数据采用不用的建模分析方法，前者由于样本量 小，一般采用贝叶斯分布模型，后者由于样本量大，一般采用常用分布模型；另 一种为自动换刀系统换刀频率。根据采集数据的难易程度，实验室和现场频率数 据分布采用直接计算法和近似求取法。通过实验室换刀频率与现场换刀频率的对比分析，发现实验室换刀频率要比现场换刀频率高，有利于在短时间内激发自动 换刀系统的潜在故障，暴露换刀系统的薄弱环节。</span></span></p> <p class="21" style="text-align:justify;text-justify:inter-ideograph;text-indent: 28.0pt;line-height:23.3pt;mso-line-height-rule:exactly;background:transparent"> </p> <p class="21" style="text-align:justify;text-justify:inter-ideograph;text-indent: 28.0pt;line-height:23.3pt;mso-line-height-rule:exactly;background:transparent"><span style="font-size:10.5pt"><o:p></o:p></span></p> </div> <p><span style="font-size:9.0pt;font-family:宋体;mso-ascii-font-family: "Times New Roman";mso-hansi-font-family:"Times New Roman";mso-bidi-font-family: "Times New Roman";mso-font-kerning:1.0pt;mso-ansi-language:EN-US;mso-fareast-language: ZH-CN;mso-bidi-language:AR-SA">本文采摘自“加工中心盘式刀库可靠性试验方法研究”，因为编辑困难导致有些函数、表格、图片、内容无法显示，有需要者可以在网络中查找相关文章！本文由伯特利数控整理发表文章均来自网络仅供学习参考，转载请注明！</span></p></div> <div class="blank30"></div> <!-- tag --> <div class="blank10"></div> 标签： <a href='/index.php?case=tag&act=show&tag=%E5%8A%A0%E5%B7%A5%E4%B8%AD%E5%BF%83' target='_blank'>加工中心</a> <a 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