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TX1600G镗铣加工中心是一种复合式的数控机床，它将卧式镗和立式铣通过 共用一个工作台复合在一起，形成具有电主轴和机械主轴的双主轴结构。它既有 卧式镗床的功能，也具有立式铣床的功能，所以能够在一次装夹的情况下完成工 件五个面的镗削、铣削、钻孔、攻丝、复杂曲面的加工等一系列复杂工序[22]。加 工中心主要有旋转工作台、刀库、机械手、铣电主轴、横梁、镗滑枕、镗滑台、 立柱、床身等部件组成，其整体机械结构如图2.1所示。加工中心铣床轴组主轴部 分采用了电主轴控制，其最高转速达24000rpm，满足了高速铣削的功能。加工中 心镗床轴组采用了双电机共同控制Z轴运动和滑枕式镗轴结构，双电机控制维持 了镗床滑枕在竖直方向（Z轴）镗削平衡，减少了在Z方向上的加工误差；滑枕 式镗轴可增大镗轴（Y轴）方向的镗削行程，满足了机床的加工需求。<br /> 为了提高加工效率和自动化水平，加工中心采取了两项措施：<br /> 1. 加工中心增加了换刀系统，系统包括铣床斗笠式刀库，主轴换刀；镗床盘 式刀库，机械手换刀，能够实现工序间的自动换刀，大大提高了加工中心的加工 效率；<br /> 2. 加工中心采用了数控等分回转工作台，其旋转工作台一次可旋转90度， 它是通过控制液压油缸实现转台的松开、刹紧、工作台的定位，在数控系统的逻 辑控制下完成平面内的旋转，从而实现零件多工作面的加工。该旋转工作台减少 了加工工件的辅助时间，提高了机床的加工效率和加工精度。<br /> 2.1.2镗铣加工中心的主要技术要求<br /> 基于UMAC的TX1600G镗铣加工中心的加工对象主要是复杂箱体类零件， 加工精度要求比较高，其主要技术要求如下：<br /> 1. 机床有2个轴组，每个轴组最大联动轴数5轴，控制精度<br /> 2. 各轴定位精度小于等于5|im,重复定位精度小于等于3|im;<br /> 3. 主轴跳动精度0.002mm(根部)，0.005mm(300长处)；<br /> 4. 工作台定位精度为±3";<br /> 5. 刀库2个，其刀库刀具总工位数40个。斗笠式刀库刀具交换时间1.2s-2.5s; 盘式刀库刀具交换时间4s-6s;<br /> 6. 系统可适应钻孔、铣削、镗削、铰孔、攻丝等各种复杂的加工工序。</p></div> <div class="blank30"></div> 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<!-- 页面标题结束 --> <hr class="featurette-divider"> <div class="container list-container"> <!-- 内容列表开始 --> <div class="news-list list-border list-border-w"> <div class="list-date"> <span>11</span> <p>2024-12</p> </div> <h4><a title="U600S五轴加工中心视频" href="/bethel/video/show-3042.html" target="_blank">U600S五轴加工中心视频</a></h4> <p>此视频详细介绍了U600S高性能五轴加工中心各种参数及说明！… <a href="/bethel/video/show-3042.html" target="_blank">[了解更多]</a></p> </div> <div class="news-list list-border list-border-w"> <div class="list-date"> <span>05</span> <p>2024-11</p> </div> <h4><a title="六角亭五轴加工工艺" href="/bethel/5-aix/show-2966.html" target="_blank">六角亭五轴加工工艺</a></h4> <p>本文以组合式六角亭模型为实例，分析工艺难点与加工可行性，指出该模型的加工难点是模型形状不规则和整体刚性差，并通过设计新的工艺方案解决加工难点，完成了模型整体的加工。新的加工工艺有助于提高加工效率和精度，为五轴数控加工提供了一个典型案例，对于五轴加工中心数控加工也具有指导作用和重要… <a href="/bethel/5-aix/show-2966.html" target="_blank">[了解更多]</a></p> </div> <div class="news-list list-border list-border-w"> <div class="list-date"> <span>05</span> <p>2024-11</p> </div> <h4><a 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